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GEA CHECKSHEET
GEA CHECKSHEET
Luke Doyle

GEA CHECKSHEET

WEEKLY

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Free GEA CHECKSHEET Checklist

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Title Page

  • Date Completed

  • Conducted by

HT 1 COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

HT 2 COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

MT COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

LT 1 COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

LT 2 COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

SWING MACHINE COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

LLT1 COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

LLT2 COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

LT1 COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

LT2 COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

HEAT PUMP 1 COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

HEAT PUMP 2 COMPRESSOR

  • Sp Set point

  • Pos

  • Imot

  • Suction Pressure

  • Discharge Pressure

  • Oil Pressure

  • Filter Pressure

  • Oil Differential Pressure

  • Filter Differential Pressure

  • Oil Temperature

  • Discharge Temperature

  • Suction Temperature

  • Run Hours

  • Speed

  • Check Oil Levels

  • Check Oil Level Sensors

  • Check Oil Return line

  • Check Compressor Shaft Seal Leakage

  • Check Oil Pump Shaft Seal Leakage

  • Check Operational of Oil Heater

  • Check All Solenoids Are Operating

  • Check Motor has been Greased

GENERAL REFIGERATION CHECKS

  • Check Spiral Freezer Valve Station 1A

  • Check Valve Station 1A for Leaks

  • Check Spiral Freezer Valve Station 1B

  • Check Valve Station 1B for Leaks

  • Check Spiral Freezer Valve Station 2A

  • Check Valve Station 2A for Leaks

  • Check Spiral Freezer Valve Station 3A

  • Check Valve Station 3A for Leaks

  • Check Coldstore Valve Station 1

  • Check Coldstore Valve Station 1 for leaks

  • Check Coldstore Valve Station 2

  • Check Coldstore Valve Station 2 for leaks

  • Check Coldstore Valve Station 3

  • Check Coldstore Valve Station 3 for leaks

  • Check Coldstore Coolers

  • Check Coldstore Drain Line Heaters

  • Check Coldstore Peripheral Heater

  • Check All Glycol Valve Stations

  • Check Operation of Munter Units

  • Check Underfloor Heating on Main Header

  • Check Valve Station Pump Dough Mixer 1

  • Check Valve Station Pump Dough Mixer 2

  • Check Yeast Glycol Pumps

  • Check Chilled Water Pumps Warm Side

  • Check Chilled Water Pumps Cold Side

  • Check Buffer Tank Operation

  • Check Chilled Water Level Sensor

  • Check Glycol Actuators on Tank Farm

  • New Chilled Water Check

  • General Ice Machine check

  • Check Ice Machine Silo

  • Check NDC Plate Heat Exchanger

  • Line 4 Chiller

  • Line 4 Freezer

  • Line 4 Vessel

  • Drain Oil And Record

PLANT ROOM

  • Check Glycol Pump 1

  • Check Glycol Pump 2

  • Check HT Pump 1

  • Check HT pump 2

  • Check Underfloor Heating Pump 1

  • Check Underfloor Heating Pump 2

  • Check Liquid Pump 1

  • Check Liquid Pump 2

  • Check Liquid Pump 3

  • Check Liquid Pump 4

  • Check Glycol Heat Exchangers

  • Check HT Heat Exchangers

  • Check Heat Pump Float Operation

  • Check Under Floor Heating float Operation

  • Check Safety Showers

  • Check Eye Wash Station

  • Drain Oil From HT oil Pots and Record

  • Drain Oil From MT oil Pots and Record

  • Drain Oil From LT oil Pots and Record

CONDENSERS

  • Carry Out Water Treatment Checks

  • Check Condenser 1 Pump

  • Check Condenser 1 Fans

  • Check Condenser 1 Pan Heater

  • Check Eliminators are fitted correctly

  • Check Condenser 1 Spray Nozzles

  • Check Condenser 2 Pump

  • Check Condenser 2 Fans

  • Check Condenser 2 Pan Heater

  • Check Eliminators are fitted correctly

  • Check Condenser 2 Spray Nozzles

  • Check Condenser 3 Pump

  • Check Condenser 3 Fans

  • Check Condenser 3 Pan Heater

  • Check Eliminators are fitted correctly

  • Check Condenser 3 Spray Nozzles

  • Check Condenser 4 Pump

  • Check Condenser 4 Fans

  • Check Condenser 4 Pan Heater

  • Check Eliminators are fitted correctly

  • Check Condenser 4 Spray Nozzles

  • Check Condenser 5 Pump

  • Check Condenser 5 Fans

  • Check Condenser 5 Pan Heater

  • Check Eliminators are fitted correctly

  • Check Condenser 5 Spray Nozzles

  • Check Condenser 6 Pump

  • Check Condenser 6 Fans

  • Check Condenser 6 Pan Heater

  • Check Eliminators are fitted correctly

  • Check Condenser 6 Spray Nozzles

  • Check Operation of Air Purge

  • Check VTRX System 1

  • Check VTRX System 2

  • Record Receiver Level

  • Check Purger

ICE MACHINE - GEA GENEGLACE PACK 36

  • Review CDF Technicians Daily Inspection Sheets/ Reports for any faults since last GEA inspection

  • Date of last Annual GEA inspection

  • When is next Annual Inspection Planned / due (DATE) ?

  • General Visual Inspection of Ice Machine

  • Compressor Oil Level

  • Water Level / Distribution

  • Check Drive Belts

  • Electrical Panel Inspection (Visual)

  • Salt Dosing Operational

  • Refrigerant Level

  • Ice Quality

  • Check Remote Concender for Operation

  • Check Condenser for Dirt or Damage

  • Check Rubber Wipers

  • Check Reamer Gearbox and Drive Motor

  • Check Water Pump Operation

  • Check Gearbox Drive Belt

  • Water Tray Top

  • Water Tray Bottom

  • General Condition / clean ?

  • Check Water Feed Float Valve Operation

  • Report any noise or Vibration With Machine

  • When Was Ice Machine Last Stopped and Defrosted

  • Engineers Recommendations for CDF Engineering

ICE SILO - GEA GENEGLANCE S3

  • Review CDF Technicians Daily Inspection Sheets/ Reports for any faults since last GEA inspection

  • Date of last Annual GEA inspection

  • When is next Annual Inspection Planned / due (DATE) ?

  • When Was Ice Silo Last Stopped and Defrosted, Washed out and Dried by CDF Production

  • General Visual Inspection of Ice Silo

  • Inspection Central Gearbox, chain and Motors (Ensure chain is Greased)

  • Inspection Exit Nylon Flap

  • Inspect Base Bevel Gear Unit

  • Inspect Silo Discharge Auger

  • Inspect Bin Conditions Hinges, Doors, and Safety Switches for correct Operation

  • Inspect Weigher / discharge Auger system

  • Inspect Base Frame and Silo Exterior for Damage

  • Inspect Electrical Panel

  • Engineers Recommendations for CDF Engineering

GEA CHECKSHEET
Luke Doyle

GEA CHECKSHEET

WEEKLY

Use this Template
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