Gemba Walk

  • List down the names of participants

Checklist

  • Ask the following questions:

  • What are you doing now?

  • Is there an established, documented standard process for completing this activity?

  • Are you aware of all the information on the work order for the current job?

  • Does the work order provide all the needed specifications?

  • Did you receive proper training for the current job?

  • Is the equipment assigned to you working well? Does it need maintenance?

  • Were you provided all the required materials for the current job?

  • Has there been any problems related to required tools, material, personnel or information in the past two hours that we didn't see coming?

  • Has there been any problems related to productivity in the past two hours that we didn't see coming?

  • Are you aware of the quality standards for the current job?

  • Are you aware of the health and safety standards of the company?

  • How do you ensure that the production rate follows the schedule?

  • What are the challenges do you face?

  • How do you identify a challenge?

  • What can't you fix?

  • Who do you speak to when something goes wrong?

  • Do you use a visual management board?

  • • Is it useful?

  • • Elaborate why

Completion

  • Observations and Recommendations

  • Full Name and Signature of the Inspector

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