Gemba Walk Checklist- Manufacturing

• Department

• Conducted on (Date and Time)

  Date

• Inspected by

• Location
  Address

• List down the names of participants

Checklist

• Ask the following questions:

• What are you doing now?

• Is there an established, documented standard process for completing this activity?

  Yes

  No

  N/A

• Are you aware of all the information on the work order for the current job?

  Yes

  No

  N/A

• Does the work order provide all the needed specifications?

  Yes

  No

  N/A

• Did you receive proper training for the current job?

  Yes

  No

  N/A

• Is the equipment assigned to you working well? Does it need maintenance?

  Yes

  No

  N/A

• Were you provided all the required materials for the current job?

  Yes

  No

  N/A

• Has there been any problems related to required tools, material, personnel or information in the past two hours that we didn't see coming?

  Yes

  No

  N/A

• Has there been any problems related to productivity in the past two hours that we didn't see coming?

  Yes

  No

  N/A

• Are you aware of the quality standards for the current job?

  Yes

  No

  N/A

• Are you aware of the health and safety standards of the company?

  Yes

  No

  N/A

• How do you ensure that the production rate follows the schedule?

  Yes

  No

  N/A

• What are the challenges do you face?

• How do you identify a challenge?

• What can't you fix?

• Who do you speak to when something goes wrong?

• Do you use a visual management board?

  Yes

  No

  N/A

• • Is it useful?

  Yes

  No

  N/A

• • Elaborate why

Completion

• Observations and Recommendations

• Full Name and Signature of the Inspector

  Sign