Information
-
Document No.
-
Control Number
-
Audit Title
-
Client
-
Conducted on
-
Prepared by
-
Site address
-
Adopting utility
Competency
-
Staff on site.
Operative
-
Name
-
Job Role
- Project Manager
- Supervisor
- Team Leader
- Assistant
- Authorising Engineer
- Competent Person
-
Is the operative registered with EUSR for SHEA Gas?
-
EUSR Registration No.
-
Are appropriate competencies held for the role undertaken?<br>NCO (G) etc.
-
Is the operative registered for SCO
-
SCO Registrations held?
- SCO 1
- SCO 2
- SCO 4
- SCO 5
-
Is the operative registered for SWQR
-
SWQR categories held?
- Excavation in the Highway
- Excavation, backfilling & reinstatement - construction layers.
- Reinstatement hot & cold lay
- Reinstatement, concrete
- Reinstatement modular surfaces
-
Does the operative hold other relevant qualifications
-
Add below
Signing Lighting and guarding
-
What signing lighting and guarding arrangements are in place?
Signing lighting and guarding
-
Is the signing lighting and guarding to Chapter 8?<br>(Warn Inform Direct End)
-
If on site only, are guarding arrangements sufficient?
-
Are suitable areas identified for test ends and are these adequately identified?
-
Has pedestrian access been maintained?
-
Have the needs for all users of the highway been considered, disabled, cycle routes etc.
-
Are traffic management arrangements satisfactory?
-
Are suitable warning signs in place ( no smoking, pressure testing etc.)?
Site Safety & work instructions
-
What site safety arrangements are in place
Site safety
-
Has the team signed in on site?
-
Is there a site specific Risk Assessment in place that is adequate?
-
Is the appropriate PPE being worn?
-
What PPE is being worn?
- Safety footwear
- Hard hat
- Proban clothing (or similar)
- Gloves
- Goggles/ safety glasses
- Hi viz clothing
- Ear defenders
- Insulated gloves
- Insulated Boots
-
Has the LR representative received an induction?
-
What arrangements are in place for Work instructions
Work instruction details
-
Is there a proposal drawing on site?
-
Does the work instruction adequately describe the work to be completed?
-
Risk Assessments & Method Statements
RAMS witnessed
-
Are the appropriate Risk Assessments and method statements available on site?<br>
-
Please select the Method Statements available
- Signing and guarding & traffic mamagement
- Safe working in vicinity of buried plant
- Excavation procedures
- Materials handling & storage
- Laying of PE mains
- Laying of PE services
- Moling
- Electrofusion of PE pipe
- Butt fusion of PE pipe
- Pressure testing
- Making connections
- Laying of steel pipe
- Steel welding
- Corrosion protection
- Dealing with defective materials
- Purging and commissioning mains.
- Installation of PRIs etc
- Preparation of as laid drawings
- Managing gas escapes and incidents
- Environmental assessments
- Waste management
-
Is the team working to the method statements?
-
Other documentation required and available on site
-
Other documentation available .
- Other COPs, Method statements
- HSG 47
- The Red book
- Company Quality Policy
- Company Health & Safety Policy
- Company Environmental policy
- Briefings & Safety instructions
- Permit to dig
-
Are other utility plans Available on site?
-
Other utility plans available
- Cables
- Telecom
- Cable TV
- Water
- Sewers
- Gas
-
Have any changes to the design been identified on site?
Design changes identified.
-
Has the change been categorised as Major / Minor in accordance with procedures
-
Has the variation been approved by the appropriate authority? (Designer or in accordance with the procedure?
-
Has the variation been agreed by the appropriate authority?
-
What permitry arrangements are in place?
SCO, PTW , etc
-
Is the necessary permitry in place, RO, NRO, Permit to work, or similar?
-
Is there a valid road opening licence in place?
-
Is there a valid abstraction / discharge consent in place?
Tools and equipment
- Equipment check
-
Are two fire extinguishers available and in calibration?
-
Are two sets of Breathing Apparatus available and in calibration?
-
Is there a suitable first aid box available and are key items in date?
-
Is there suitable cable locating equipment available, serviceable and in calibration?
-
Is the Gasco seeker or similar available and in calibration?
-
Are the pressure testing gauges, serviceable, in calibration and of the correct scale for the pressure test being applied?
-
Are the pressure test stand pipes suitable, serviceable and in calibration?
-
Is the portable generator suitable, serviceable and serviced?
-
Is the Electrofusion box suitable, serviceable and in calibration?
-
Are the Top Tee clamps, suitable, serviceable and in calibration?
-
Are joint clamps suitable and serviceable and regularly used?
-
Are cables PAT tested?
Excavation
- Excavation and Backfill
-
Is the excavation equipment suitable and serviceable?
-
Are the hand operated power tools suitable and serviceable?
-
Is the excavation / trench acceptable?
-
Excavation issues identified?
- Insufficient access & egress
- Insufficient support & shoring
- Incorrect angle of repose
- Bowing / cracking of trench wall
- Spoil placed too close to trench
- Evidence of ground contamination.
- Insufficient support of existing plant.
- Poor bed preparation.
-
Trench depth (mm)
-
Trench width (mm)
Backfill and reinstatement
-
Is the backfill and reinstatement acceptable
-
Backfill and reinstatement issues identified
- Incorrect surround materials used.
- Insufficient depth of surround.
- No marker tape used
- Insufficient compaction
- Reinstatement not to correct standard
- Not seen Reinstatement by others
Non Open Cut Techniques
-
Are non open cut techniques being used?
Techniques used
-
Are rollers being used as required?
-
Have launch receive pits been adequately sited and prepared?
-
Has the depth of the main been agreed with the adopting Gas Transporter?
-
Are measures in place to prevent over straining the pipe?
-
Have the depths of other apparatus been identified and catered for?
-
Is the apparatus being laid to the agreed depth?
-
Is there evidence of pipe damage? Stretching etc.
-
Has the pulled section of pipe been allowed to stabilise before joints are made?
-
Are the appropriate water abstraction and discharge consents been obtained?
PE Mainlaying
- PE main laying
-
Are the pipe and fittings to specification?
-
Is a coil trailer being used as required?
-
Are the mains been laid to the correct proximity from dwellings?
-
Are the mains being laid to the correct depth
-
Is the pipe storage facilities secure? Are pipes and coils stacked to prevent ovality?
-
Is the pipe protected from contamination?
-
Are open ends capped?
-
Is the main laid a suitable distance from other utilities?
-
Are minimum bend radii adhered to?
-
Are the correct ducts being used
-
Is there evidence of damage to the pipe wall (evidence of dragging, 10% rule etc)
PE Butt Fusion
- PE Butt Fusion
-
Is the butt fusion machine suitable, serviceable and in calibration?
-
Is the hot plate clean and smooth?
-
Has a trimmer been used for pipe end preparation?
-
Are rollers used?
-
Has the first joint of the day been discarded? (First two on larger diameters)?
-
Is suitable weather protection used?
-
Are joints left in the fusion machine until the fusion cycle is complete?
-
Has a suitable bead gauge check been carried out?
-
Has an approved bead removal tool been used?
-
Has a suitable bend back test been applied
-
Are completed joints numbered?
-
Are the beads stored and logged correctly?
-
If the specification is for internal de-beading has this been Carried out?
-
Are joint records available?
PE Electrofusion
- Electrofusion
-
On peelable pipe has a suitable tool been used to remove the skin?
-
Are suitable separation distances maintained between joints squeeze offs etc.?
-
Has the area to be scraped been cleaned with a cloth ( not wet wipes)?
-
Is the are to be scraped identified using a marker?
-
Are joints adequately scraped?
-
Is a mirror available and being used as necessary?
-
Are fittings left in the bag until the last possible moment?
-
Are fittings clean and dry before insertion of pipe?
-
Are contaminated fittings permanently discarded?
-
Are the heating and cooling times recorded on the fitting / pipe and adhered to?
-
Are the fittings and pipes aligned correctly and are suitable clamps used during Electrofusion? (Including top loading clamps)
-
Has the pipe been marked to assist lining the socket and to show if the fitting has moved during fusion?
-
Are the fusion indicators visible?
Steel Main Laying
- Steel main laying
-
Are adequate slinging techniques being used
-
Has the pipe been wrapped / primed etc. Has holiday detection been completed
-
Are pipes stacked correctly
-
Corrosion protection is being installed as per the design?
Connections
-
Routine operation / Non routine / fm144
A Connection
-
Type of connection carried out.
- FM144 small diameter connection
- Routine operation
- Non Routine operation
-
Is a copy of the authorised procedure on site?
-
Has consideration been given to the effect on gas supplies?
-
If a PTW is required, is it on site, up to date and referenced on the RO?
-
Has the AE and CP signed off the RO/ NRO
-
Is the named competent person on site?
-
Has a site induction been completed by the CP and have all site personnel been briefed?
-
Does the site layout reflect the RO details?
-
Is there a detailed Method Statement of the operation to be carried out? And is the equipment set out in accordance with the procedure
-
Are the enclosures sketches drawings etc. Adequate?
-
Is there a comprehensive list of plant, equipment and materials and are these available on site?
-
Is there a valid test certificate on site for the new section of main / service to be connected?
-
Has the AE been informed of commencement?
-
Has clearance to proceed been given? And are details correct?
-
Are the correct number of pressure points in place?
-
Is the bypass the correct material, installed in accordance with the procedure and correctly sized?
-
Are the correct number of vent points in place? Are they the correct size and type? (Purge vents no flame trap, stopping off vents to include a flame trap) Are they 2.5m from ground level?
-
Pressure at start of operation
-
Are the correct number of squeeze offs / bag tubes in place? ( Are there sufficient spare bags)?
-
Has the skin from peelable pipe been removed prior to squeeze off?
-
Has the surface of the pipe been checked for longitudinal scoring that could result in a rupture during the squeeze off?
-
Are minimum distances between squeeze off points and fittings maintained?
-
Are continuity bonds in place?
-
Is the stopping off sequence correct and carried out in accordance with the procedure?
-
Has a back feed / decay test been carried out in accordance with the procedure?
-
Has the equipment installed as part of the operation undergone an adequate test? (Under pressure tees, drilling machines etc?( Check test durations and stabilisation periods. Is pressure released in a controlled manner etc) ?
-
Before the main is cut, is there suitable support?
-
Is ancillary equipment placed in a gas fee environment?
-
Is adequate anchorage maintained?
-
Has the pressure been recorded during the operation?
-
Pressures at end of operation?
-
Has a final test been carried out on all plugs capped and joints not tested?
-
Are squeeze offs re-rounded to remove stress from pipe and is squeeze off applied tape used?
Mechanical Jointing
- Mechanical jointing
-
Bolts and gaskets are in accordance with the design/ manufacturers instructions?
-
Bolts are tight end in the correct sequence?
-
The correct torque settings are used?
-
Mechanical joints are suitably wrapped after pressure testing?
-
Where transition fittings are used these have been installed as per he manufacturers instructions?
Welding
- Welding
-
Has a method statement and NRO been issued for construction?
-
The proposed weld procedure is approved by the adopting GT and is a copy available at the work location?
-
Is the welder qualified and approved for the specified weld procedure?
-
Is the welding inspector approved to the appropriate grade?
-
Has the pipeline material grade been determined?
-
Has the pipeline been checked for ovality?
-
Has the minimum wall thickness been determined?
-
Has any wall damage been identified during excavation and removal of coatings?
-
The welding rods are as specified in the procedure?
-
The welding rods are being stored correctly?
-
Weather protection used?
-
Welding inspection is being carried out in accordance with the procedure?
-
Have the appropriate welding and inspection records been compiled and retained?
Service Laying
-
Service laying
Plot number
-
Service details
Plot number / name
-
Plot number or name if different from above
-
Type of meter installation.
- Semi concealed
- Inset meter box
- Internal meter position
- Purpose Built Meter kiosk
- Wall mounted meter box
-
Does the service follow a predictable route?
-
If the service does not follow a predictable route as a suitable as laid record been prepared?
-
Are adequate separation distances maintained between other apparatus?
-
The service is laid to the correct depth?
-
The service entry has been made correctly?
-
The black bend and GRP have been installed correctly?
-
The service pipe if laid by others is adequately capped?
-
The ECV is fitted correctly?
-
Is the meter box / housing is adequate? Ventilated, identified as Gas, undamaged and the door is fitted?
-
Is the meter box adequately sealed
-
A service isolation valve is fitted as required?
-
A service excess flow valve is fitted as required?
-
Has the service test pressure been applied correctly?
-
Is the meter accessible?
-
Is there adequate equipotential bonding in place?
Service Alterations & Disconnections
-
Service alterations & disconnections
Service number
-
Has it been confirmed the service is not part of a dual service?
-
If a dual service has been identified, has the service been laid as two individual services?
-
Is the existing service cut off at least 2m from the building line?
-
If the new section of service installed increases the length of the service, has the pressure drop been calculated and is it still acceptable
-
Have all the below ground sections of steel service pipe been relaid?
-
If the service alteration is down stream of the house entry tee, has a let by test been carried out by using a pressure gauge connected to the ECV?
-
Have the correct squeeze of distances between fittings and joints?
-
Prior to leaving site, has there been a check of adjacent properties to confirm that supplies have not been affected by the work undertaken?
-
Where service isolation is under "Uncontrolled conditions " or within a confined space, is BA available and being worn?
-
If the service is medium pressure, and controlled isolation is not possible, has the pressure been reduced as far as reasonably possible and has due consideration been given to additional PPE ( fire suites etc.)
-
Has a suitable continuity bond been used? Is it constructed from 10mm2 cable and are the clamps to BS 951 or equivalent?
-
For service disconnections, has the service been disconnected at the mains connection.
-
Are any sealing plugs used to T/SP/F2 (i.e taper plugs and reducers are not permitted)?
-
Has an approved volt stick been used to check for current in any exposed metallic pipe?
-
Have all exposed ends been capped to provide a physical break of any gas path from the main to the property?
-
If the meter has been removed, has the integral installation been capped? And has the meter been placed in a well ventilated area?
-
Has the meter details been adequately recorded?
-
If an internal standpipe is left inside a building has it been capped and labelled?
Pressure Testing (mains)
- Pressure testing
-
Is there a site specific method statement in place?
-
Is a suitable pressure test stand pipe available and in use?
-
Is the test equipment of the correct scale?
-
Has the test section been set up that the test can be carried out without the need to enter the test area.
-
Have suitable whip arresters been used on the hoses?
-
Are the joints of hoses and stand pipes fit for purpose?
-
Has the correct stabilisation period and test duration been applied?
-
Is the test section physically isolated?
-
Is the test section adequately backfilled and anchored?
-
Have the exposed areas of the test section been guarded?
-
If hydrostatic testing, are abstraction and discharge consents in place?
-
If hydrostatic testIng, is the height differential of the test section confirmed as being less than 60 m?
Multi Occupancy Dwellings
-
Multi occupancy dwellings
Risers and laterals
-
Has the correct jointing system been used?
-
Is a PIV and or IIV fitted correctly?
-
Are any TCOs or EFVs as necessary?
-
Is an insulation joint fitted correctly
-
Are there sufficient isolation for laterals etc?
-
Is there suitable access for inspection and isolation?
-
Is there adequate ventilation of the ducts one meter banks
-
Has thermal expansion been allowed, I.e. suitable unrestrained lateral lengths expansion bellows, flexible couplings etc?
-
Is the installation adequately supported along its length?
-
Does the system ensure protected shaft status is maintained?