Title Page

  • Month:

  • Year:

  • Assigned Inspector:

Equipment Audit Guide

  • Screenshot 2023-11-26 235313.png
  • Screenshot 2023-11-26 235321.png
  • P1 Map.PNG

Hallways & Side Rooms

Location: Wash Room

  • Washroom Map.PNG
  • Overhead Lights / Hard Plastic / Zone 4

  • Pitchers (2) / Hard Plastic / Zone 2

  • Fire Alarm / Hard Plastic / Zone 4

  • Water Temperature Gauge / Glass / Zone 4

  • Chemical Tags (if applicable) / Hard Plastic / Zone 3

Waste Room

  • Waste Room Map.PNG
  • 1) Utensils / Hard Plastic / Zone 3

  • 2) Air Pressure Gauge / Glass / Zone 3

  • 3) Chemical Cage Signage/ Hard Plastic / Zone 3

  • 4) Zip Ties on Signage in good condition?

  • 5) Chemical Tags (If applicable) / Hard Plastic/ Zone 3

  • 6) FV-419-100 Gauges (2) / Glass / Zone 3

  • 7) HV-419-109 Guages (2) / Glass / Zone 3

  • 8) EcoLab Trap #8 / Hard Plastic/ Zone 3

  • 9) Overhead Door Window / Glass/ Zone 3

  • 10) Overhead door controls and sensors / Hard Plastic/ Zone 3

  • X) Exit sign / Hard Plastic/ Zone 3

Location: Oven

  • Oven Map.PNG

Right Wall

  • Fire Extinguisher Sign / Hard Plastic / Zone 3

  • Outlet Cover / Hard Plastic / Zone 3

  • Oven Feed Control Panel (start, stop, e-stop) / Hard Plastic / Zone 3

Back Wall

  • Exit Sign / Hard Plastic / Zone 3

  • Fire Extinguisher Sign / Hard Plastic / Zone 3

  • Door Alarm / Hard Plastic / Zone 3

  • Outlet Cover / Hard Plastic / Zone 3

Left Wall

  • Exit Sign / Hard Plastic / Zone 3

Front Wall (wall w/ clock)

  • Fire Extinguisher Sign / Hard Plastic / Zone 3

  • Paper Towel & Soap Dispenser / Hard Plastic / Zone 3

  • WiFi Router / Hard Plastic / Zone 3

  • Plastic Wall Cabinet / Hard Plastic / Zone 3

  • Compuer Screen Guard / Hard Plastic / Zone 3

  • Clock / Hard Plastic / Zone 3

  • Fire Alarm / Hard Plastic / Zone 3

Equipment (all control panels and buttons must be checked-reference equipment audit tab)

  • Tote Dumper- control panel (start, stop, and e-stop) / Hard Plastic / Zone 2

  • Tote Dumper- Glass PSI Gauge / Glass / Zone 2

  • Wash Station (from dumper to sorting belt)- belt, plastic guards / Hard Plastic / Zone 1

  • Oven- E-stop / Hard Plastic / Zone 2

  • Oven- Control Panel / Hard Plastic / Zone 2

  • Grading Table- plastic guards / Hard Plastic / Zone 1

  • Hanging e-stops / Hard Plastic/ Zone 3

General & Misc.

  • Black Pallets- check for missing, broken pieces, fraying / Hard Plastic / Zone 3

  • Potato Trays- check for missing, broken pieces, fraying / Hard Plastic / Zone 3

  • Overhead Lights / Hard Plastic / Zone 4

Tote Crusher Station (outside oven overhead door)

  • Tote Crusher Station Map.PNG
  • Ecolab Light #6 / Hard Plastic / Zone 4

  • Tote Crusher Control Panel / Hard Plastic / Zone 4

  • Tote Crusher Plastic Guards

  • Tote Crusher Sensor bars / Hard Plastic / Zone 4

  • Oven Overhead Door Control Box / Hard Plastic / Zone 4

  • Water Heat (eemax) / Hard Plastic / Zone 4

  • Overhead Lights / Hard Plastic / Zone 4

Location: North Hallway (Starting at Emergency Exit Door to L3 Debox)

  • N. Hallway.PNG
  • 1) Palletizer: - LOTO Switches -Control Panels/Buttons/Switches -Air Pressure PSI Gauges/Valves -Lantech CTF6 and Remote included -Lift Curtain Reset Switch Emergency Stops/Resets/Cycle stop and Start Buttons / Hard Plastic / Zone 4

  • 2) Thermostat on back wall behind palletizer / Hard Plastic / Zone 4

  • 3) Exit Sign / Hard Plastic / Zone 4

  • 4) Emergency Exit Alarm / Hard Plastic / Zone 4

  • 5) Clock / Hard Plastic / Zone 4

  • 6) Fire Extinguisher Sign / Hard Plastic / Zone 4

  • 7) Emergency Lights (near ceiling, along right wall) / Hard Plastic / Zone 4

  • 8) L3 Locker Room Door Window / Glass / Zone 4

  • 9) Wi-Fi Router (along right wall) / Hard Plastic / Zone 4

  • 10) L2 Stoplight / Hard Plastic / Zone 4

  • C) Fire Extinguisher Sign / Hard Plastic / Zone 4

  • X) Fire Alarm / Hard Plastic / Zone 4

  • +) Debox Blue Overhead Door Control Panel / Hard Plastic / Zone 4

  • +) Debox Blue Overhead Door Screen / Hard Plastic / Zone 4

  • +) Debox Blue Overhead Door Windows / Hard Plastic / Zone 4

  • *) Mirror / Hard Plastic / Zone 4

  • ?) Overhead Lights / Hard Plastic / Zone 4

  • @) Window to Line 1 Pkg / glass/ Zone 4

Location: North Hallway Pallet Wrapper

  • nHW Palletizer.PNG
  • 1) Computer Screen / Hard Plastic / Zone 4

  • 2) Pallet Wrapper (Black dials, power buttons, e-stop) / Hard Plastic / Zone 4

  • 3) Overhead Lights / Hard Plastic / Zone 4

  • Clock by palletizer/Brittle Plastic/ Zone 4

Location: North Hallway Broiler area

  • Pressure Guages.PNG
  • 2-Pressure Gauges / Hard Plastic / Zone 4

  • Broiler Area Screens.PNG
  • Control Panel / Hard Plastic / Zone 4

Location: South Hallway (Starting at Dock to Inventory Office)

  • SHW Dock to Inventory.PNG
  • 1) Dock Door Screen (left of door) / Hard Plastic / Zone 4

  • 2) Dock Door Control Box (right of door) / Hard Plastic / Zone 4

  • 3) Dock Door Overhead Door Sensor (above door) / Hard Plastic / Zone 4

  • 4) Fire Extinguisher Sign / Hard Plastic / Zone 4

  • 5) Emergency Exit Sign / Hard Plastic / Zone 4

  • 6) Eyewash Station (2 plastic bottles, 1 green wall plate) / Hard Plastic / Zone 4

  • 7) Emergency Lights (towards ceiling) / Hard Plastic / Zone 4

  • 8) Cameras (towards ceiling) / Hard Plastic / Zone 4

  • 9) L3 Blue Overhead Door Screen / Hard Plastic / Zone 4

  • 10) L3 Blue Overhead Door Windows / Hard Plastic / Zone 4

  • C) L3 Emergency Exit Door Window / Glass / Zone 4

  • x) L3 Pallet Exit Screen (Control Panel) / Hard Plastic / Zone 4

  • @) L3 Pallet Exit Overhead Door Windows / Hard Plastic / Zone 4

  • +) L3 Pallet Exit Light Curtains (Yellow Posts) / Hard Plastic / Zone 4

  • *) Mirrors / Hard Plastic / Zone 4

  • ?) White Communication Board and Marker Compartment / Hard Plastic / Zone 4

  • R) Freezer Door Screen and Control Panel / Hard Plastic / Zone 4

  • R) Freezer Door Sensor (next to FasTrax) / Hard Plastic / Zone 4

  • R) Cooler Door Screen and Control Panel / Hard Plastic / Zone 4

  • R) Cooler Door Sensor (next to FasTrax) / Hard Plastic / Zone 4

  • -) Fire Extinguisher Signs / Hard Plastic / Zone 4

  • <) Wi-Fi Router (above mirror) / Hard Plastic / Zone 4

  • ^) Overhead Lights / Hard Plastic / Zone 4

Location: South hallway pallet wrapper

  • S HW Pallet Wrapper.PNG
  • 1) Computer Screen / Hard Plastic / Zone 4

  • 2) Control Panel (black dials, power/start buttons, e-stop) / Hard Plastic / Zone 4

Location: Dock (Starting at Man Door to Exit Door)

  • saw tooth dock.PNG
  • ^) Overhead Lights / Hard Plastic / Zone 4

  • 2) Freezer Protection Thermostat (X7-28, X7-26) / Hard Plastic / Zone 4

  • 3) Overhead Door Sensor & Control Panel / Hard Plastic / Zone 4

  • 4) Mandoor Window / Glass / Zone 4

  • 5) Fire Alarm (to right of overhead door) / Hard Plastic / Zone 4

  • 6) Exit Sign (near fire extinguisher) / Hard Plastic / Zone 4

  • 7) Charging Stations (3) / Hard Plastic / Zone 4

  • 8) Dock Door Lights (yellow-1 per dock door) / Hard Plastic / Zone 4

  • 9) WiFi Router (above bathroom) / Hard Plastic / Zone 4

  • 10) Dock Control Panels (1 per dock door) / Hard Plastic / Zone 4

  • 1) Fire Alarm / Hard Plastic / Zone 4

  • @) Ecolab Light #8 / Hard Plastic / Zone 4

  • ?) Exit Sign (above mandoor) / Hard Plastic / Zone 4

Location: West Hallway (on inventory end)

  • W HW.PNG
  • Clock by palletizer/Brittle Plastic/ Zone 4

  • 1) Exit Sign (above man door) / Hard Plastic / Zone 4

  • 2) Emergency Lights (near ceiling) / Hard Plastic / Zone 4

  • 3) Fire Alarm / Hard Plastic / Zone 4

  • 4) Ecolab Light #5 / Hard Plastic / Zone 4

  • 5) Mirror / Hard Plastic / Zone 4

  • 6) Ecolab Light #9 / Hard Plastic / Zone 4

  • 7) Fire Extinguisher Sign (above ecolab light) / Hard Plastic / Zone 4

  • 8) L1 Huddle Station Windows & Clock / Hard Plastic / Zone 4

  • 9) L1 Overhead Door Control Box (#21) / Hard Plastic / Zone 4

  • 9) Hazard Lights (red, various along right wall) / Hard Plastic / Zone 4

  • 10) Fire Alarm / Hard Plastic / Zone 4

  • @) WESCO Machine Windows / Glass / Zone 4

  • *) Charging Station / Hard Plastic / Zone 4

  • C) Exit Sign / Hard Plastic / Zone 4

  • X) Mirror / Hard Plastic / Zone 4

  • +) Plastic Cabinet / Hard Plastic / Zone 4

  • <3)Waste Room Overhead Door Control Box / Hard Plastic / Zone 4

  • ?) Fire Alarm (next to staircase mezz.) / Hard Plastic / Zone 4

  • R) WiFi Router / Hard Plastic / Zone 4

  • -) Ecolab Station #10 / Hard Plastic / Zone 4

  • A) Fire Alarm / Hard Plastic / Zone 4

  • B) Plastic Wall Cabinet / Hard Plastic / Zone 4

  • D) Fire Extinguisher Sign / Hard Plastic / Zone 4

  • E) L1 Stoplight / Hard Plastic / Zone 4

  • F) Thermostat (near maintenance smocks) / Hard Plastic / Zone 4

  • G) Light Switches / Hard Plastic / Zone 4

  • H) Tornado Shelter Sign (above bathrooms) / Hard Plastic / Zone 4

  • I) Emergency Light (above smocks) / Hard Plastic / Zone 4

  • J) Ecolab Light #11 (near L1 packaging) / Hard Plastic / Zone 4

  • K) Emergency Light / Hard Plastic / Zone 4

  • L) AED Station (sign + window) / Hard Plastic / Zone 4

  • M) Plastic Wall Cabinets / Hard Plastic / Zone 4

  • N) Emergency Light (halfway up staircase to storage mezz) / Hard Plastic / Zone 4

  • 01-Pamplet Holder.png
  • Lunch Room pamplet holder

  • O) Break Room & Office Door Windows (7 total) / Glass / Zone 4

Location: Inventory Office Area

  • Inventory Office Map.PNG
  • 1) Charging Stations (2) / Hard Plastic / Zone 4

  • 2) Fire Extinguisher Sign / Hard Plastic / Zone 4

  • 3) Deonizer / Hard Plastic / Zone 4

  • 4) Eyewash Station / Hard Plastic / Zone 4

  • 5) Navigator Gauge (right of eyewash station) / Hard Plastic / Zone 4

  • 6) Inventory Office Window / Glass / Zone 4

  • 7) Ecolab Light / Hard Plastic / Zone 4

  • 8) Truck Lock Station (below ecolab light, left of recycle door) / Hard Plastic / Zone 4

  • 9) Garbage Overhead Door Window / Glass / Zone 4

  • 10) Recycle Overhead Door Window / Glass / Zone 4

  • A) Door Lights / Hard Plastic / Zone 4

  • B) Security Keypad / Hard Plastic / Zone 4

  • C) Exit Sign / Hard Plastic / Zone 4

  • D) Mandoor Window / Glass / Zone 4

  • E) Emergency Exit Alarm / Hard Plastic / Zone 4

  • F) Fire Extinguisher Sign / Hard Plastic / Zone 4

  • G) Overhead Lights / Hard Plastic / Zone 4

Location: Freezer (Start at Overhead Door in South Hallway)

  • Freezer Map.PNG
  • 1) Light Curtains (both sides) / Hard Plastic / Zone 4

  • 2) Overhead Door Screen & Sensor (both sides) / Hard Plastic / Zone 4

  • 3) Thermometer Box (on wall in Bay 42) (on wall in Bay 36) / Hard Plastic / Zone 4

  • 4) Overhead Lights / Hard Plastic / Zone 4

Location: Cooler (Start at Man Door in South Hallway)

  • Cooler Map.PNG
  • A) Light Curtains / Hard Plastic / Zone 4

  • B) Overhead Door Screen (both sides) / Hard Plastic / Zone 4

  • C) Thermometer Box (on wall in Bay 20) / Hard Plastic / Zone 4

  • D) Exit Sign (above 2nd man door) / Hard Plastic / Zone 4

  • E) Overhead Door Control Box (L1 Side) / Hard Plastic / Zone 4

  • F) Thermometer Box (on right wall in small cooler) / Hard Plastic / Zone 4

  • G) Glass Gauge (on back wall, next to man door in small cooler) / Glass / Zone 4

  • H) Overhead Lights / Hard Plastic / Zone 4

R&D: FFA MATERIALS-Type Quanity & then condition

  • R&D FFA.jpg
  • 250 mL Beakers

  • 250 mL Beaker

  • Glass Dropper

  • Glass Dropper

  • 50 mL Glass Cylinders

  • 50 mL Glass Cylinders

  • 25 mL Kimax Burets

  • 25 mL Kimax Burets

  • Amber 2 oz. Dropper Bottles

  • Amber 2 oz. Dropper Bottles

  • Date:

  • Name of Inspector:

Line 1

Location: Side Storage Room

  • Plastic Floor Pallets-check for missing, broken pieces, fraying / Hard Plastic/ Zone 3

  • All Plastic Tubs & Tools- food contact, non-food contact, animal feed / Hard Plastic / Zone 1

Location: Processing

Hygiene Junction

  • Paper Towel Dispensers / Hard Plastic / Zone 3

  • Soap Dispensers / Hard Plastic / Zone 3

  • Boot Scrubber (buttons) / Hard Plastic / Zone 3

Right Wall

  • Exit Sign / Hard Plastic / Zone 3

  • Eyewash Stations / Hard Plastic / Zone 3

  • Fire Extinguisher Signs / Hard Plastic / Zone 3

  • Outlet Covers / Hard Plastic / Zone 3

  • Processing Computer / Hard Plastic / Zone 3

  • Clock / Hard Plastic / Zone 3

  • Fire Alarm / Hard Plastic / Zone 3

  • Internal Freezer Lights/ HArd Plastic/ Zone 2

Left Wall (Line 2 Side)

  • Overhead Door Control Panel / Hard Plastic / Zone 3

  • Emergency Door Window / Glass / Zone 3

  • Fire Extinguisher Sign / Hard Plastic / Zone 3

  • Eelctrical Cord Drops / Hard Plastic / Zone 3

  • Master On/Off Switch / Hard Plastic / Zone 3

  • Eyewash Station / Hard Plastic / Zone 3

Back Wall (Cooler Side)

  • Electrical Cord Drops / Hard Plastic / Zone 3

  • Master On/Off Switch / Hard Plastic / Zone 3

  • Outlet Covers / Hard Plastic / Zone 3

Line Flow & Equipment: all control panels and buttons must be checked-reference equipment audit tab

  • Grinder / Hard Plastic / Zone 1 or 2

  • Shredder / Hard Plastic / Zone 1 or 2

  • Mixer / Hard Plastic / Zone 1 or 2

  • Nex Gem / Hard Plastic / Zone 1 or 2

  • Extruder / Hard Plastic / Zone 1 or 2

  • Tote Dumper / Hard Plastic / Zone 1 or 2

  • All plastic belts & conveyors & equipment shields/guards- includes links and guards / Hard Plastic / Zone 1 or 2

  • Potato Driller / Hard Plastic / Zone 1 or 2

  • Quarter Shell Slicer / Hard Plastic / Zone 1 or 2

  • Fryers / Hard Plastic / Zone 1 or 2

  • Water Wheel / Hard Plastic / Zone 1 or 2

  • Reiser / Hard Plastic / Zone 1 or 2

  • Hadtman / Hard Plastic / Zone 1 or 2

  • Water Bath / Hard Plastic / Zone 1 or 2

  • Batter Mixer / Hard Plastic / Zone 1 or 2

  • Predust Applicators / Hard Plastic / Zone 1 or 2

  • Batter Applicators- multiple passes / Hard Plastic / Zone 1 or 2

  • Breader Applicators- multiple passes / Hard Plastic / Zone 1 or 2

  • Drying Conveyor / Hard Plastic / Zone 1 or 2

  • Breader Sensors / Hard Plastic / Zone 1 or 2

Location: Packaging

Hygiene Junction

  • Paper Towel Dispensers / Hard Plastic / Zone 3

  • Soap Dispensers Hard Plastic 3

  • Boot Scrubber (buttons) Hard Plastic 3

Line Flow & Equipment: all control panels and buttons must be checked-reference equipment audit tab

  • Palletizer: - LOTO Switches -Control Panels/Buttons/Switches -Air Pressure PSI Gauges/Valves -Lantech CTF6 and Remote included -Lift Curtain Reset Switch Emergency Stops/Resets/Cycle stop and Start Buttons / Hard Plastic / Zone 4

  • Freezer (control panel & buttons) / Hard Plastic / Zone 1 or 2

  • Shakers & Gates / Hard Plastic / Zone 1 or 2

  • Equipment Scales / Hard Plastic / Zone 1 or 2

  • Bagger Control Panels / Hard Plastic / Zone 1 or 2

  • Baggers and Guards / Hard Plastic / Zone 1 or 2

  • Metal Detector / Hard Plastic / Zone 1 or 2

  • Carton Former / Hard Plastic / Zone 1 or 2

  • Case Former / Hard Plastic / Zone 1 or 2

  • Case Packer / Hard Plastic / Zone 1 or 2

  • Case Sealer/Tri-Sealer / Hard Plastic / Zone 1 or 2

  • Packaging Computer / Hard Plastic / Zone 1 or 2

  • All plastic belts & conveyors & equipment shields/guards- includes links and guards / Hard Plastic / Zone 1 or 2

  • Window to hallway / glass/ Zone 3

Location: Entire Line (General & Misc.)

  • Black Pallets- check for missing, broken pieces, fraying / Hard Plastic / Zone 3

  • Potato Trays- check for missing, broken pieces, fraying / Hard Plastic / Zone 1

  • Overhead Lights / Hard Plastic / Zone 3

  • All Plastic Tubs & Tools- food contact, non-food contact, animal feed / Hard Plastic / Zone 1

  • Equipment Carts (wheels) / Hard Plastic / Zone 3

  • V-Mag Lids- check for missing, broken pieces, fraying / Hard Plastic / Zone 1

  • Master On/Off Switches / Hard Plastic / Zone 3

  • Date:

  • Name of Inspector:

Line 2

Location: Walls & Perimeters

Hygiene Junction

  • Paper Towel Dispensers / Hard Plastic / Zone 3

  • Soap Dispensers / Hard Plastic / Zone 3

  • Boot Scrubber (buttons) / Hard Plastic / Zone 3

Front Wall (wall clock)

  • Clock / Hard Plastic / Zone 3

Right Wall

  • Scale #13 Control Panel / Hard Plastic / Zone 2

  • Outlet Covers / Hard Plastic / Zone 3

  • Eyewash Station / Hard Plastic / Zone 3

  • Processing Computer / Hard Plastic / Zone 3

  • Window of L1 Processing Entry Door (Emergency Door) / Glass / Zone 3

  • Clock / Hard Plastic / Zone 3

  • Fire Alarm / Hard Plastic / Zone 3

Left Wall

  • Outlet Covers / Hard Plastic / Zone 3

  • Eyewash Station / Hard Plastic / Zone 3

  • Window of L3 Packaging Entry Door / Glass / Zone 3

  • Overhead Door into L3 Waste (control panel) / Hard Plastic / Zone 3

  • Fire Extinguisher Signs / Hard Plastic / Zone 3

  • Packaging Computer / Hard Plastic / Zone 3

  • Handwash Sink Area (soap dispenser & paper towel dispenser) / Hard Plastic / Zone 3

Back Wall (Freezer Side)

  • Clock / Hard Plastic / Zone 3

  • Freezer Overhead Door Control Panel / Hard Plastic / Zone 3

  • Freezer Overhead Door Lightposts / Hard Plastic / Zone 3

  • Outlet Covers / Hard Plastic / Zone 3

Location: Processing

Line Flow & Equipment: all control panels and buttons must be checked-reference equipment audit tab

  • Grinder / Hard Plastic / Zone 1 or 2

  • Shredder / Hard Plastic / Zone 1 or 2

  • Mixer / Hard Plastic / Zone 1 or 2

  • Slurry Tank / Hard Plastic / Zone 1 or 2

  • Potato Driller / Hard Plastic / Zone 1 or 2

  • Slicer / Hard Plastic / Zone 1 or 2

  • Raque / Hard Plastic / Zone 1 or 2

  • All plastic belts & conveyors & equipment shields/guards- includes links and guards / Hard Plastic / Zone 1 or 2

Location: Packaging

Line Flow & Equipment: all control panels and buttons must be checked-reference equipment audit tab

  • Freeze Tunnel / Hard Plastic / Zone 1 or 2

  • Shakers & Gates / Hard Plastic / Zone 1 or 2

  • Equipment Scales / Hard Plastic / Zone 1 or 2

  • Metal Detector / Hard Plastic / Zone 1 or 2

  • Bagger Control Panels / Hard Plastic / Zone 1 or 2

  • Carton Former / Hard Plastic / Zone 1 or 2

  • Case Former / Hard Plastic / Zone 1 or 2

  • Case Code/Labeling/Taping / Hard Plastic / Zone 1 or 2

  • All plastic belts & conveyors & equipment shields/guards- includes links and guards / Hard Plastic / Zone 1 or 2

Mezzanine

  • Gauge cover / glass / Zone 2

  • Light clips above line flow/plastic/Zone 1

  • Note number of clips on lights above line flow

Location: Entire Line (General & Misc.)

  • Black Pallets- check for missing, broken pieces, fraying / Hard Plastic / Zone 2

  • Potato Trays- check for missing, broken pieces, fraying / Hard Plastic / Zone 1

  • Overhead Lights / Hard Plastic / Zone 3

  • All Plastic Tubs & Tools- food contact, non-food contact, animal feed / Hard Plastic / Zone 1

  • Equipment Carts (wheels) / Hard Plastic / Zone 3

  • V-Mag Lids- check for missing, broken pieces, fraying / Hard Plastic / Zone 1

  • Master On/Off Switches / Hard Plastic / Zone 3

  • Post Freezer Belt

  • Potato Indeed Belt

  • Potato Slicer Belt

  • Raque Belt

  • Date:

  • Name of Inspector:

Line 3

Location: Debox Area

  • L3 Debox.PNG
  • 1) Overhead Lights / Hard Plastic / Zone 3

  • 2) Water Temperature Gauge / Glass / Zone 3

  • 3) Wall Clock / Hard Plastic / Zone 3

  • 4) Elecrtrical Box (buttons) / Hard Plastic / Zone 3

  • 5) Raven Screen Protector / Hard Plastic / Zone 3

  • 6) Process PNLA Switch / Hard Plastic / Zone 3

  • 7) Overhead Door Control Panel / Hard Plastic / Zone 3

  • 8) Plastic Tools / Hard Plastic / Zone 1

Location: Mixing Room (Includes Equipment- reference equipment audit tab)

  • L3 Mix Room Map.PNG
  • 1) HMI Screen Protector / Hard Plastic / Zone 3

  • 2) Grinder / Hard Plastic / Zone 1 or 2

  • 3) Mixer / Hard Plastic / Zone 1 or 2

  • 4) Overhead Door Control Panel / Hard Plastic / Zone 3

  • 5) Fire Alarm / Hard Plastic / Zone 3

  • 6) Window on Personal Access Door / Glass / Zone 3

  • 7) Overhead Lights / Hard Plastic / Zone 3

Location: Sanitation Room (Includes Equipment- reference equipment audit tab)

  • L3 Sanitation room map.PNG
  • 1) Window on Personal Access Door / Glass / Zone 3

  • 2) Hot Water Gauge / Glass / Zone 3

  • 3) Overhead Lights / Hard Plastic / Zone 3

  • 4) Overhead Door Control Panel / Hard Plastic / Zone 3

  • 5) Overhead Door Lightbar / Hard Plastic / Zone 3

  • 6) COP Tank #2 Control Panel / Hard Plastic / Zone 2

Location: Equipment Room (Includes Equipment- reference equipment audit tab)

  • Equipment Room Map.PNG
  • 1) Window on Personal Access Door / Glass / Zone 3

  • 2) Hot Water Gauge / Glass / Zone 3

  • 3) Fire Alarm / Hard Plastic / Zone 3

  • 4) Overhead Door Control Panel / Hard Plastic / Zone 3

  • 5) Overhead Door Lightbar / Hard Plastic / Zone 3

  • 6) Overhead Lights / Hard Plastic / Zone 3

Location: Walls & Perimeters (Processing Side)

Entrance Area (near CIL Manuals)

  • L3 Entrance.PNG
  • 1) Fire Alarm / Hard Plastic / Zone 3

  • 2) Eyewash Station / Hard Plastic / Zone 3

  • 2) Boot Scrubber (buttons) / Hard Plastic / Zone 3

Right Wall (Debox & Storage Room Side)

  • L3 Right wall Map.PNG
  • 1) Plastic over Communication board / Hard Plastic / Zone 3

  • 2) Blue Overhead Doors Control Panels / Hard Plastic / Zone 3

  • 3) Exit Signs / Hard Plastic / Zone 3

  • 4) Fire Extinguisher Signs / Hard Plastic / Zone 3

  • 5) HMI-300-001 Control Panel / Hard Plastic / Zone 3

  • 6) HMI-300-002 Control Panel / Hard Plastic / Zone 3

Batter Mixing Area

  • L3 Mixer Area Map.PNG
  • 1) Plastic Wall Cabinet / Hard Plastic / Zone 3

  • 2) Personal Access Door Window / Glass / Zone 3

  • 3) Fire Extinguisher Signs / Hard Plastic / Zone 3

  • 4) HMI-300-003 Control Panel / Hard Plastic / Zone 3

  • 5) Processing Computer / Hard Plastic / Zone 3

  • 6) Eyewash Station / Hard Plastic / Zone 3

Location: Processing

Line Flow & Equipment: all control panels and buttons must be checked-reference equipment audit tab additional checks being performed by the Operators when completing sanitation & CIPs

  • L3 Flow & Equipment Map.PNG
  • 1) Nex Gem Former / Hard Plastic / Zone 1 or 2

  • 2) Nex Gem Discharge Conveyor / Hard Plastic / Zone 1 or 2

  • 3) Nex Gem Column Dumper / Hard Plastic / Zone 1 or 2

  • 4) AOD Pump Nex Gem / Hard Plastic / Zone 1 or 2

  • 5) Extruder / Hard Plastic / Zone 1 or 2

  • 6) Tote Dumper / Hard Plastic / Zone 1 or 2

  • 7) Hopper / Hard Plastic / Zone 1 or 2

  • 8) Predust Applicator / Hard Plastic / Zone 1 or 2

  • 9) Breader Applicator- Multiple Passes / Hard Plastic / Zone 1 or 2

  • 10) Batter Applicator- Multiple Passes / Hard Plastic / Zone 1 or 2

  • C) Breader Sensors / Hard Plastic / Zone 1 or 2

  • X) Batter Mixer / Hard Plastic / Zone 1 or 2

  • +) Fryer 1 / Hard Plastic / Zone 1 or 2

  • ?) Fryer 2 / Hard Plastic / Zone 1 or 2

  • Internal Freezer/Hard Plastic/ Zone 1 (Done each pre-op: Verify ppw is complete)

  • All plastic belts & conveyors- includes links and guards / Hard Plastic / Zone 1 or 2

Location: Packaging (Bagger Area)

Line Flow & Equipment: all control panels and buttons must be checked-reference equipment audit tab ^ upstairs V downstairs

  • L3 Bagger Area Equip map.PNG
  • v 1) Bagger 1 / Hard Plastic / Zone 1 or 2

  • v 1) Bagger 2 / Hard Plastic / Zone 1 or 2

  • v 1) Bagger 3 / Hard Plastic / Zone 1 or 2

  • ^ 2) Bagger Shaker Belts / Hard Plastic / Zone 1 or 2

  • ^ 3) Reverse Reject Conveyor / Hard Plastic / Zone 1 or 2

  • ^ 4) Freezer Discharge Conveyor / Hard Plastic / Zone 1 or 2

  • ^ 5) Wall Controls on Bagger Mezz. / Hard Plastic / Zone 1 or 2

  • ^ 6) Mezz Sensors / Hard Plastic / Zone 1 or 2

  • All plastic belts & conveyors- includes links and guards / Hard Plastic / Zone 1 or 2

Location: Packaging

Hygiene Junction

  • L3 share hJ.PNG
  • 1) Mandoor Window (3) /Glass/ Zone 3

  • 2) Paper Towel Dispensers / Hard Plastic / Zone 3

  • 3) Soap Dispensers / Hard Plastic / Zone 3

  • 4) Boot Scrubber / Hard Plastic / Zone 3

Line Flow & Equipment: all control panels and buttons must be checked-reference equipment audit tab

  • L3 Packaging Equipment.PNG
  • 1) Metal Detectors (lane 1, 2, 3) / Hard Plastic / Zone 1 or 2

  • 2) Carton Former / Hard Plastic / Zone 1 or 2

  • 3) Carton Fill/Date Code / Hard Plastic / Zone 1 or 2

  • 4) Carton Sealer / Hard Plastic / Zone 1 or 2

  • 5) Case Former / Hard Plastic / Zone 1 or 2

  • 6) Case Packer / Hard Plastic / Zone 1 or 2

  • 7) Case Sealer/Tri-Sealer / Hard Plastic / Zone 1 or 2

  • 8) Case Loading HMI-333-102 / Hard Plastic / Zone 1 or 2

  • 9) Carton Loading HMI-333-101 / Hard Plastic / Zone 1 or 2

  • 10) Palletizer / Hard Plastic / Zone 1 or 2

Location: Entire Line (General & Misc.)

  • Overhead Lights / Hard Plastic / Zone 3

  • All Plastic Tubs & Tools- food contact, non-food contact, animal feed / Hard Plastic / Zone 1

  • Equipment Carts (wheels) / Hard Plastic / Zone 3

  • V-Mag Lids- check for missing, broken pieces, fraying / Hard Plastic / Zone 1

  • Date:

  • Name of Inspector:

Sign-off

  • Inspection Completed By: (Name, Signature, Date)

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.