GMP AUDIT PRE-OP CHECK LIST

• GMP AUDIT PRE-OP CHECK LIST

• BLUE LAKE DAIRY

• Conducted on

  Date

• Prepared by Sarah Barnett

• Personnel

• Add signature

  Sign

Blending

• Are all breakables intact? (Conveyors, Windows, Lights)

  Yes

  No

  N/A

• Production area & equipment clean? (Check against Form 4.1.1)

  Yes

  No

  N/A

• Sieve checks been completed?

  Yes

  No

  N/A

• Structure is sound? (Doors are shut when not in use to prevent entry of pests and exclude dirt and dust, No roof leaks)

  Yes

  No

  N/A

• Relevant forms ready for the days production? (Completed accurately)

  Yes

  No

  N/A

• Are personnel dressed correctly?(Correct footwear & Uniform, hair nets, on correctly men clean shaven or beard covers, mouth covered)

  Yes

  No

  N/A

• Hygien Practices? (Make-up light or non-existant, no signs of coughing, sneezing, excessive toilet breaks or wounds ect.)

  Yes

  No

  N/A

Clean Work Area - Filling

• Breakables intact? (Convveyors,Windows, Ligts)

  Yes

  No

  N/A

• Product area & equipment clean? (check against Form 04.1)

  Yes

  No

  N/A

• Metal Detector checks completed?

  Yes

  No

  N/A

• Batch codes set correctly? , can ends in place are correct for days production?

  Yes

  No

  N/A

• Room pressure gauges checked?

  Yes

  No

  N/A

• Scales calibrated?

  Yes

  No

  N/A

• Structure is sound? (Doors are closed when not in use to prevent entry of pest and exclude dirt and dust? No roof leaks)

  Yes

  No

  N/A

• Relevent forms ready for the days production? (compleated acurately)

  Yes

  No

  N/A

• Are personnel dressed correctly? (Correct footwear & uniforms, hair nets on correctly men clean shaven or beard cover mouth covered)

  Yes

  No

  N/A

• Hygiene practices? (make-up light or non-existant, no stong deoderants or perfumes, jewllery removed no false fingernails ect)

  Yes

  No

  N/A

• Medical assessment ? ( No signs of coughing, sneezing, excessive toilet breaks or wounds)

  Yes

  No

  N/A

Clean work area - Pre-Coding

• Breakables intact? (Conveyors, windows, lights)

  Yes

  No

  N/A

• UV lights operational?

  Yes

  No

  N/A

• Production area & equipment clean? (check against form 04.1)

  Yes

  No

  N/A

• Structure is sound? ( Doors are closed when not in use to prevent entry of pests and to exclude dirt and dust, no roof leaks)

  Yes

  No

  N/A

• Relevant forms ready for the days poduction?

  Yes

  No

  N/A

Clean Work Area - Weighing Room

• breakables intact? (Conveyors, Windows, lights)

  Yes

  No

  N/A

• Production area & equipment clean? (check against Form 04.1)

  Yes

  No

  N/A

• Structure is sound? (Doors are closed when not in use to prevent entry of pets and exlude dirt and dust, no roof leaks)

  Yes

  No

  N/A

• Rlevant forms are ready for production?

  Yes

  No

  N/A

• Scales calibrated?

  Yes

  No

  N/A

Clean Work Area - Storage

• Breakables intact? (Conveyors, Windows, Lights)

  Yes

  No

  N/A

• Production area & equipment clean? (check against form 04.1

  Yes

  No

  N/A

• Structure is sound ( Doors are closed when not in use to prevent entry of pests and exclude dirt and dust. No roof leaks)

  Yes

  No

  N/A

• All products covered and correctly stored?

  Yes

  No

  N/A

Clean Work Area - Wash Room

• Breakables intact? (Windows, lights)

  Yes

  No

  N/A

• Area and equipment clean? (check against Form 04.1)

  Yes

  No

  N/A

• Structure is sound? (All doors are closed when not in use to prevent entry of pests and eclude dirt and dust? No roof leaks)

  Yes

  No

  N/A

Clean Work Area - Second Change

• Uniforms ? ( Clean, enough uniforms to satisfy the requirements, no damage)

  Yes

  No

  N/A

• Hand Wash Stations ? ( Hot water, soap and hand towel available)

  Yes

  No

  N/A

• Shoes (Clean, enough pairs to satisfy the requirements)

  Yes

  No

  N/A

• UV cabinet Working correctly

  Yes

  No

  N/A

Quasi-Clean Work Area - Debagging

• Breakables intact? (conveyors, Windows, lights)

  Yes

  No

  N/A

• Production area & equipment clean? (check against Form 04.1)

  Yes

  No

  N/A

• UV lights operational?

  Yes

  No

  N/A

• Structure is sound (Doors are kept closed when not in use to prevent the entry of pests and to exclude dirt and dust? No roof leaks)

  Yes

  No

  N/A

• Relevant forms ready for the days production? (Completed accurately)

  Yes

  No

  N/A

• Check all screws are in place & tight

  Yes

  No

  N/A

• Are personnel dressed correctly? (Correct footwear & uniform, hair nets on correctly men clean shaven or beared covers)

  Yes

  No

  N/A

• Hygiene Practices ? (Make-up light or non-existent, no strong deodorants or perfumes, jewellery removed, no false fingernails ect.)

  Yes

  No

  N/A

• Medical Assessment ( no signs of coughing, sneezing, excessive toilet breaks or wounds)

  Yes

  No

  N/A

Quasi-Clean Work Area - Can Sorting Room

• Breakable intact? (Conveyors, Windows, lights)

  Yes

  No

  N/A

• productio are & equipment clean? ( check against Form 04.1)

  Yes

  No

  N/A

• UV lights operational?

  Yes

  No

  N/A

• All pallets not in use covered.

  Yes

  No

  N/A

• Structure is sound (Doors are closed when not in use to prevent entry of pest and exclude dirt and dust. No roof leaks)

  Yes

  No

  N/A

• Relevent forms ready for the days production? (completed accurately)

  Yes

  No

  N/A

• Check all screws are in place & tight

  Yes

  No

  N/A

• Are personnel dressed correctly? (Correct footwear & uniform, hair nets on correctly men clean shaven or beared net mouth cover)

  Yes

  No

  N/A

• Medical Assesment (No signs of sneezing, coughing ,excessive toilet breaks or wounds ect)

  Yes

  No

  N/A

• Hygiene Practices ? (Make-up light or non existant, no strong deodorants or perfumes, jewellery removed, no false fingernails ect.)

  Yes

  No

  N/A

Common Work Area - Packing

• Breakables intact? (Conveyors,windows ,lights)

  Yes

  No

  N/A

• Production area & equipment clean? (check against Form 04.1)

  Yes

  No

  N/A

• Conveyors free from prior day's production

  Yes

  No

  N/A

• Structure is sound (Doors are closed when not in use to prevent the entry of pests and exclude dirt or dust ? No roof leaks)

  Yes

  No

  N/A

• Relevant forms ready for the days production?(completed acurately)

  Yes

  No

  N/A

• Air pressure checks compleated and passed?

  Yes

  No

  N/A

• Air compressor guages all within limits?

  Yes

  No

  N/A

• Scales checked/calibrated?

  Yes

  No

  N/A

• Are personnel dressed correctly? (Correct footware & Uniform hair nets men clean shaven or beard cover)

  Yes

  No

  N/A

• Hygiene Practices (make-up light or no-existant, no stong deoderants or perfumes, jewellery removed, no false fingernails ect.)

  Yes

  No

  N/A

• Medical Assesment No Signs of coughing, sneezing, excessive toilet breaks or wounds ect.

  Yes

  No

  N/A

Common Work Area - Warehouse

• Breakables intact? ( Conveyors, windows, lights)

  Yes

  No

  N/A

• Warehouse area and equipment clean (check aginst Form 04.1)

  Yes

  No

  N/A

• Structure is sound (Doors are closed when not in use to prevent entry of pest and eclude dirt and dust, No roof leaks)

  Yes

  No

  N/A

• All products/materials stored and labelled correctly?

  Yes

  No

  N/A

• Relevant forms ready for the days production?

  Yes

  No

  N/A

• Are all personnel dressed correctly ? (Correct footwear & uniform, hair net on correctly, men clean shaven or beard cover)

  Yes

  No

  N/A

• Hygiene Practices (Make-up light or non-existant, no strong deoderants or perfumes, jewllery removed, no false finger nails ect)

  Yes

  No

  N/A

• Medical Assessment (No signs of coughing, sneezing, excessive toilet breaks or wounds etc.)

  Yes

  No

  N/A

Common Work Area - First change/Toilet

• Hand wash stations (Hot water, Soap and hand towel availbe)

  Yes

  No

  N/A

• Shoes (Clean, enough pairs to satisfy the requirements)

  Yes

  No

  N/A

• Clean

  Yes

  No

  N/A

Premises - External

• Building exterior and surrounding area is free from potential food contaminants.

  Yes

  No

  N/A

• External areas free from debris.

  Yes

  No

  N/A

• External areas free from weeds

  Yes

  No

  N/A

• Water filtration system working (No alarms)

  Yes

  No

  N/A

Kitchen/Break Room

• Clean, tidy, no dirty dishes ect?

  Yes

  No

  N/A