GMP Inspection Area A

• Site conducted

  Select

• Conducted on

  Date

GMP Inspection Area A

• Auditing Team

West Parking Lot

• Are trash, debris and clutter picked up, outside the plant, so as not to provide hiding places for pest?<br>

  Yes

  No

  N/A

• Is the Parking lot free of any standing water?

  Yes

  No

  N/A

• Is garbage removed and dumped in appropriate bins? It should not sit around the facilities to attract pests and develop odors.<br>

  Yes

  No

  N/A

• Is the area clear of weeds, grass and bushes?

  Yes

  No

  N/A

• Is the outside grounds free of any domestic animals such as cats and dogs?

  Yes

  No

  N/A

• Have all holes and cracks been filled in so as not to provide hiding places or entry points for pests

  Yes

  No

  N/A

• Parking lots is free of any signs of rodent activities or dead rodents?

  Yes

  No

  N/A

• Are all bait stations in the correct locations under signs and numbered? Are they clean and undamaged?

  Yes

  No

  N/A

• Are the water hoses stored properly (not touching the floor)?

  Yes

  No

  N/A

• Are all water faucets closed completely so its not leaking water?

  Yes

  No

  N/A

• Is the lid close for the recycling bin and is the surrounding area clean?

  Yes

  No

  N/A

• Is the garbage container kept covered? Is the area free of any pest activity?

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

Security Office

• Are the sign-in sheets filled out correctly? Check if everyone signed in and out with correct date and time.<br>

  Yes

  No

  N/A

• Are the sign-in sheets filled out correctly? Check if everyone signed in and out with correct date and time.<br>

  Yes

  No

  N/A

• Is the security Shack clean?

  Yes

  No

  N/A

• Are security personnel following the GMP's?

  Yes

  No

  N/A

• Are all the ceiling lighting clean and in working condition?

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

• Boiler Room, Corn Silo, Torit Room & Roof

  Yes

  No

  N/A

Boiler Room

• Are both door closed completely?

  Yes

  No

  N/A

• Is the floor clean and nothing is lying on the floor?

  Yes

  No

  N/A

• Is it organized?

  Yes

  No

  N/A

• Are all rodent traps in the correct locations under signs and numbered? Are they clean and undamaged?

  Yes

  No

  N/A

• Is the floor free of any standing water?<br>

  Yes

  No

  N/A

• Are the walls clean and in good condition?

  Yes

  No

  N/A

• All gaps are seal properly so that no daylight coming in that could possible be an entry point for any pest?

  Yes

  No

  N/A

• Are all the light working and the bulb are shatter prove? If there is no cover check the bulb if have a green color at each ends.

  Yes

  No

  N/A

• Is the door locked from the outside?

  Yes

  No

  N/A

• Is the door locked from the outside?

  Yes

  No

  N/A

• Is the floor free of any cracks or damage?

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

Exterior Corn Silo

• Is the area around the corn silos clean?

  Yes

  No

  N/A

• Does the loading pipe have an pad lock on it?

  Yes

  No

  N/A

• Is the aguar frees of any debris?

  Yes

  No

  N/A

• Is the floor free of any standing water?<br>

  Yes

  No

  N/A

• Are all rodent traps in the correct locations under signs and numbered? Are they clean and undamaged?<br>

  Yes

  No

  N/A

• Are the silos clean?<br>

  Yes

  No

  N/A

• Is the area free of pest activity?<br>

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

Roof

• Is the roof free of any trash or debris?

  Yes

  No

  N/A

• Is the roof free of rodent activity and rodents?<br>

  Yes

  No

  N/A

• Is the roof free of rodent droppings?<br>

  Yes

  No

  N/A

• Are the sky lights covers in good condition?

  Yes

  No

  N/A

• Is the coating on the roof in good condition so that it won't cause any leaking?<br>

  Yes

  No

  N/A

• Are all water cooler filters clean?<br>

  Yes

  No

  N/A

• Are all the vents and exhaust systems clean?

  Yes

  No

  N/A

• Are all electric panels or outlets in good condition?

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

Wash Room

• Are the doors locked from the outside?

  Yes

  No

  N/A

• Are all rodent traps in the correct locations under signs and numbered? Are they clean and undamaged?

  Yes

  No

  N/A

• Are all the chemicals labeled and secured with a lid?<br>

  Yes

  No

  N/A

• Are all chemicals secure in chemical cage with padlock?<br>

  Yes

  No

  N/A

• Are all the lights working and covered? If there is no cover, check if the bulbs have a protective sleeve with green lines at each ends.<br>

  Yes

  No

  N/A

• Is the water hose, if not in use, rolled up on its hook off the floor?<br><br>

  Yes

  No

  N/A

• Are all water faucets closed properly so there are no water leaks?<br>

  Yes

  No

  N/A

• Are the floors and walls in good condition? Free of Holes, worn out, flaking and detaching

  Yes

  No

  N/A

• Is the drain clean and does it have a drain basket or covers in it to prevent any big object from going down the drain?<br>

  Yes

  No

  N/A

• Are the clear plastic strips in the doorway clean and in good condition?<br>

  Yes

  No

  N/A

• Does the trash cans appear to be empty out frequently, and free of food and drink items?<br>

  Yes

  No

  N/A

• Is the door closed and the door seal in good condition? There should be no sunlight showing. <br>

  Yes

  No

  N/A

• Are there no parts or product on the ground?<br>

  Yes

  No

  N/A

• Are all cleaning utensils properly hung?

  Yes

  No

  N/A

• Is the equipment clean?

  Yes

  No

  N/A

• Is the employee following GMPs?

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A

Corn Line Mega 6 & Mega 7

• Are the corn tanks clean?<br>

  Yes

  No

  N/A

• Is the walkway by the corn silos clean?

  Yes

  No

  N/A

• Are the employees following GMP policies?

  Yes

  No

  N/A

• Are the walls clean and in good repair?

  Yes

  No

  N/A

• Are the floors clean and free of damage?

  Yes

  No

  N/A

• Are all rodent traps in the correct locations under signs and numbered? Are they clean and undamaged?

  Yes

  No

  N/A

• All products in bags, container or box are closed properly and are not left un-attended?

  Yes

  No

  N/A

• Are the utensils use in production stored on a clean surfaces?

  Yes

  No

  N/A

• Is all equipment clean?<br>

  Yes

  No

  N/A

• Is the Quality Control Corn Mega 6 (QF0020) fill out properly? Thing to check for are the date, operator shift, time, batch #, product, and ph.

  Yes

  No

  N/A

• Is the Quality Control Corn Mega 7 (QF0020) fill out properly? Thing to check for are the date, operator shift, time, batch #, product, and ph.

  Yes

  No

  N/A

• Is all equipment free of any build-up of food or lubricants, which can contaminate food?<br>

  Yes

  No

  N/A

• Are all repairs on equipment done correctly (e.g., temporary fixes, no zip tie or tape in place of bolt and screw)? A temporary repair parts can break or rupture and get in the food product.

  Yes

  No

  N/A

• Is the floor free of any standing water?<br>

  Yes

  No

  N/A

• Are all drains clean?<br>

  Yes

  No

  N/A

• Are the employees stacking the product on a clean surface?<br>

  Yes

  No

  N/A

• Is the finish products have the proper cook marks as specify and not under cook?

  Yes

  No

  N/A

• Are the products properly packed, seal and have the correct date code?

  Yes

  No

  N/A

• Are all potential debris above the product zone been cleaned so it cannot fall and contaminate the product?

  Yes

  No

  N/A

• Does all the product pass through the metal detector?

  Yes

  No

  N/A

• Is the daily metal detector report fill out properly? Check if the product have been check every hour and is documented, date, line , monitor, shift, if using the correct 3 test bar(ferrous, non-ferrous and stainless), time they check, product, if the test bars detected, corrective action, monitor name& QA.

  Yes

  No

  N/A

• Ask the person who is in charge to pass the test bars through the metal detector. Does it detected the bars as it should? Metal detector working properly? Is there a mechanism to reject the product or does an alarm sound and the machine stop?

  Yes

  No

  N/A

• Is the Packaging Quality Report (QA018) fill out properly? Things to look for are: Production Line, shift, inspection date, Product items #, Time they start, supervisor initial on all items was check (e.g. first case inspection, code date#, label, etc...) and on the comments section like the code date #.

  Yes

  No

  N/A

• Does the trash cans appears to be empty out frequently, have a lid, and free of any food or drink items?

  Yes

  No

  N/A

• Are all the color container use as specified on the color code chart?

  Yes

  No

  N/A

• Other<br>

  Yes

  No

  N/A

Corn Flour Mega 6

• Is the corn mixer clean including the electrical box? <br>

  Yes

  No

  N/A

• Are the employees following GMP policies?

  Yes

  No

  N/A

• Are the walls clean and in good repair?

  Yes

  No

  N/A

• Are the floors clean and free of damage?

  Yes

  No

  N/A

• Are all rodent traps in the correct locations under signs and numbered? Are they clean and undamaged?

  Yes

  No

  N/A

• All products in bags, container or box are closed properly and are not left un-attended?

  Yes

  No

  N/A

• Are all utensils use in production stored on a clean surfaces?

  Yes

  No

  N/A

• Is all equipment clean?

  Yes

  No

  N/A

• Is the Quality Control Sheet -Mega 6 Corn Flour Line fill out properly? Thing to check for are: Date, shift, operator, supervisor, time, Masa Job#, Product Stock Code Regular #1 Lot #, Taco Shell Lot #, Formula 400 Lot #, Gum Blend Lot #, and Recycle Lot#. Should fill out neatly and readable.

  Yes

  No

  N/A

• Is all equipment free of any build-up of food or lubricants, which can contaminate food?

  Yes

  No

  N/A

• Are all repairs on equipment done correctly (e.g., temporary fixes, no zip tie or tape in place of bolt and screw)? A temporary repair parts can break or rupture and get in the food product.

  Yes

  No

  N/A

• Is the floor free of any standing water?

  Yes

  No

  N/A

• Are the employees stacking the product on a clean surface?

  Yes

  No

  N/A

• Is the finish products have the proper cook marks as specify and not under cook?

  Yes

  No

  N/A

• Are the products properly packed, seal and have the correct date code?

  Yes

  No

  N/A

• Are all potential debris above the product zone been cleaned so it cannot fall and contaminate the product?

  Yes

  No

  N/A

• Does all the product pass through the metal detector?

  Yes

  No

  N/A

• Is the daily metal detector report fill out properly? Check if the product have been check every hour and is documented, date, line , monitor, shift, if using the correct 3 test bar(ferrous, non-ferrous and stainless), time they check, product, if the test bars detected, corrective action, monitor name& QA.

  Yes

  No

  N/A

• Is the Packaging Quality Report (QA018) fill out properly? Things to look for are: Production Line, shift, inspection date, Product items #, Time they start, supervisor initial on all items was check (e.g. first case inspection, code date#, label, etc...) and on the comments section like the code date #.

  Yes

  No

  N/A

• Does the trash cans appears to be empty out frequently, have a lid, and free of any food or drink items?

  Yes

  No

  N/A

• Are all the color container use as specified on the color code chart?

  Yes

  No

  N/A

• Other

  Yes

  No

  N/A