GMP Sourdough (Bay 1)

• Conducted on

  Date

• Prepared by

  Select Richard Grice Alina Sirenko Sarah Darlington Melissa Bogle Roxanne La Roche Ian Ferguson Angelika Sum

  • Richard Grice
  • Alina Sirenko
  • Sarah Darlington
  • Melissa Bogle
  • Roxanne La Roche
  • Ian Ferguson
  • Angelika Sum

DEBOX AREA & CEPI AREA

• PPE worn correctly

  Yes

  No

• Doors in to area from goods in are closed when not in use

  Yes

  No

• No foreign body risks (i.e. tools left, cardboard)

  Yes

  No

• No cross contamination risks (i.e. previous product)

  Yes

  No

• Area Fabrication: Walls, floor and equipment free from damage

  Yes

  No

• Drains clean and free from blockages

  Yes

  No

• Raw Material pallets are intact with no signs of damage of spillages of raw material

  Yes

  No

• Cleaning equipment clean & stored correctly (No Damage to equipment)

  Yes

  No

• Traceability labels present on all ingredients

  Yes

  No

• Paperwork completed accurately and on time with metal detectable pen is use

  Yes

  No

• Scissors being used and stored correctly

  Yes

  No

• Framework and machine feet clean

  Yes

  No

• Sieves clean and intact

  Yes

  No

WEIGH UP & SOURDOUGH TANK ROOM

• PPE worn correctly

  Yes

  No

• sammy spinner clean check

  Yes

  No

• Raw Material Tubs are clean (check inside and outside), free from excess build up, labelled with correct traceability labels and with lids on when not in use. Labels stored on the tables, no labels stored on the steps .

  Yes

  No

• No wooden pallets, paper bags or cardboard in area

  Yes

  No

• lids closed on raw material tubs when not in use

  Yes

  No

• Scales & QC tables clean with no product debris/build up (check underneath)

  Yes

  No

• Sourdough tanks free from build up, Flour chute free from build up, steps clean, surrounding area clean

  Yes

  No

• Check Area is free the cobwebs (look above tanks / check cable trunking).

  Yes

  No

• The grey floor seal next to the chiller door is free from mould

  Yes

  No

• Area fabrication, floors & skirting clean & free from damage

  Yes

  No

• Drains clean and free from blockages

  Yes

  No

• Cleaning equipment clean & stored correctly (No Damage to equipment)

  Yes

  No

• Hygiene stations have running water, stocked hand wash, sanitizer, paper roll

  Yes

  No

• Paperwork completed accurately and on time with metal detectable pen is use

  Yes

  No

• Cleaning chart completed accurately and on time (For Debox and Tank Room - Located on wall tank room)

  Yes

  No

• Company issue probes in use with probe wipes present

  Yes

  No

• "Clean as you go" being practiced

  Yes

  No

• Spot check ask if the workers are using their own stevens login

  Yes

  No

• No foreign body risks (i.e. tools left out, bits of packaging or labels

  Yes

  No

• No cross contamination risks (i.e. previous product)

  Yes

  No

MIXING AREA BAY 1

• PPE worn correctly

  Yes

  No

• QC Desk clean & tidy inside (no product debris, no uncontrolled documents, no tools etc.)

  Yes

  No

• Raw Material Tubs are clean (check inside and outside), free from excess build up, labelled with correct traceability labels and with lids on when not in use

  Yes

  No

• Mixing bowls clean & free from build up (check between bowl and wheels)

  Yes

  No

• Hygiene stations have running water, stocked hand wash, sanitizer, paper roll

  Yes

  No

• Framework clean and free from build up

  Yes

  No

• Area fabrication, floors & skirting clean & debris free

  Yes

  No

• Drains clean and free from blockages

  Yes

  No

• Cleaning equipment clean & stored correctly (No Damage to equipment)

  Yes

  No

• Paperwork completed accurately and on time with metal detectable pen is use

  Yes

  No

• Company issue probes in use with probe wipes present

  Yes

  No

• No cross contamination risks (i.e. previous product)

  Yes

  No

• No foreign body risks (i.e. tools left in area, overhead areas free from build up)

  Yes

  No

WASH AREA- Driem Line

• PPE worn correctly

  Yes

  No

• Chemicals locked

  Yes

  No

• No hose pipes on the floor

  Yes

  No

• Sinks clean & debris free, and free from obstruction

  Yes

  No

• Cleaning equipment clean & stored correctly (No Damage to equipment)

  Yes

  No

• Correct segregation between dirty & clean areas and equipment (no dirty equipment in "clean area")

  Yes

  No

• Area fabrication, floors, & skirting, strip curtains, walls 7 blue air socks clean & free from mould (check high level corners for mould)

  Yes

  No

• Drains clean and free from blockages

  Yes

  No

Production Area, Box Room, Prover & Decoration Street

• PPE worn correctly

  Yes

  No

• Scales & QC tables clean & debris free

  Yes

  No

• Raw Material Tubs are clean (check inside and outside), free from excess build up, labelled with correct traceability labels and with lids on when not in use

  Yes

  No

• Hygiene stations have running water, stocked hand wash, sanitizer, paper roll

  Yes

  No

• Cleaning equipment clean and stored correctly when not in use (No Damage to equipment)

  Yes

  No

• Food contact equipment (blue) Stored Correctly

  Yes

  No

• Belts are free from damage and stored correctly between runs (eg. Cracks in blue plasic)

  Yes

  No

• Area fabrication, framework, floors & walls free from damage

  Yes

  No

• Drains clean and free from blockages

  Yes

  No

• No foreign body risks (i.e. tools left next to line)

  Yes

  No

• No cross contamination risks (i.e. previous product)

  Yes

  No

• Russel mobile sieve unit must be at least 1 meter away from the line to prevent accidental damage

  Yes

  No

• Company issue probes in use with probe wipes present

  Yes

  No

• Line clean from product build up, including underneath

  Yes

  No

• Tool boxes kept clean and organised, locked when not in use

  Yes

  No

• Paperwork completed accurately and on time with metal detectable pen is use

  Yes

  No

• Cleaning chart completed accurately and on time (For Production areas - located on Driem wall line)

  Yes

  No

• Inside prover clean and free from product build up

  Yes

  No

• All conveyors intact and free from debris build up

  Yes

  No

• Catch trays free from product/ debris build up

  Yes

  No

TRAY & BASKET CLEANING AND STORAGE AREA- Bay 1

• Tray cleaning vacuum operating correctly

  Yes

  No

• Tray cleaning room clean and free from damage

  Yes

  No

• Tray / basket store (Robot area) clean and free from build up

  Yes

  No

• Stored trays visibly clean

  Yes

  No

• No cross contamination risks after clean (i.e. previous product)

  Yes

  No

• No foreign body risks after clean (i.e. broken equipment, trays, tools)

  Yes

  No

• Area fabrication, framework, floors & walls free from damage

  Yes

  No

• Drains clean and free from blockages

  Yes

  No

OVEN AREA- Bay 1

• PPE worn correctly

  Yes

  No

• Oven infeed and outfeed cleaning completed (8am every morning)

  Yes

  No

• Cleaning equipment stored correctly and clean when not in use (No Damage to equipment)

  Yes

  No

• Area fabrication, framework, floors & walls free from damage

  Yes

  No

• Drains clean and free from blockages

  Yes

  No

• No cross contamination risks (i.e. previous product/ seeds when not producing seeded)

  Yes

  No

• No foreign body risks (i.e. tools )

  Yes

  No

• Paperwork completed accurately and on time with metal detectable pen is use

  Yes

  No

SPIRAL FREEZER AND PACKING AREA Bay 1

• PPE worn correctly

  Yes

  No

• Doors in to area from dispatch are closed when not in use

  Yes

  No

• Cleaning equipment clean & stored correctly when not in use (No Damage to equipment)

  Yes

  No

• Area fabrication, floors & skirting clean & debris free

  Yes

  No

• Drains clean and free from blockages

  Yes

  No

• Paperwork completed accurately and on time with metal detectable pen is use

  Yes

  No

• Cleaning chart completed accurately and on time (For all Packing area - Located on whiteboard in cold pack)

  Yes

  No

• Inside Spiral freezer clean, free from heavy ice buildup (defrost program done in the morning)

  Yes

  No

• Hygiene stations have running water, stocked hand wash, sanitizer, paper roll

  Yes

  No

• BVM Packing Machine clean and free from debris

  Yes

  No

• Conveyors clean & free from product / seed build up or damage

  Yes

  No

• Metal detector checks up to date, correct test pieces in use

  Yes

  No

• Metal detector & checks up to date. Check metal detection stick, correct stick in use 3.5mm = Fe 4.0mm = Non Fe 4.5mm = Stainless Steel

  Yes

  No

• No foreign body risks (i.e. tools next to line, damaged equipment or debris)

  Yes

  No

• No cross contamination risks (i.e. previous product/ seeds when not producing seeded)

  Yes

  No

• QC desk clean & debris free (check inside desks, no product, tools or uncontrolled documents / items)

  Yes

  No

• Toolbox clean & locked when not in use

  Yes

  No

• Check Tool box, list of tools matches the tools in the box (no missing or additional tools)

  Yes

  No