Title Page
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Date
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Technician
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Document number
BRIEF
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During daily checks, ensure you chat with operators to see if they have had any issues. If you have priority issues, ensure you escalate to the Engineering Manager and Operations Team.
HIGH CARE
FLIER STACKER SYSTEM
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Visual check on all units and components
FLIER DESTACKER SYSTEM
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Check components stability and correct working order
FLIER SOWING SYSTEM
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Remove dirt / debris around any moving parts
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Check all motor drives and clean down if required
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Check all safety guards
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Check medium intake hopper
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Check medium intake conveyor belt condition and tracking
FLIER WATERING STATION
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Check water nozzles
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Check safety guards
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Check V drive belts
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Check PEC sensors
FLIER PUSHER TABLE
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Check pusher arm for component stabilty
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Check safety guards
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Check conveyor belt condition and tracking
FLIER SOWING LINE DISCHARGE CONVEYOR
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Check stability
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Check conveyor belt condition and tracking
GERMINATION ROOM
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Check for issues
HUMIDIFIER SYSTEM CONTROLLER
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check for alarms
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Humidity percentage reading
FLIER LIFTING TABLES
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Visual checks on red rollers
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Visual check on all units and components
FLIER TIPPER SYSTEM
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Visual check on all units and components
GROWTH CHAMBER INTAKE/DISCHARGE
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Visual check on all units and components
HARVESTING CHARGE END
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Check conveyor belt joint
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Check conveyor belt for tracking and damage
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Check pushers and ancillary equipment
CRATE OVERHEAD DISCHARGE LINE
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Visual check for any issues
CREA TECH HARVESTER
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Check general security on machine head for loose equipment
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Check all drag chains
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Check for any damage and tension on conveyor belts
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Check for any air leaks
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Check for damage to the Intralox belt
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Tare the weigh station. Ensure it reads zero if not then recalibrate
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Check for stability of the weigh station platform
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Visual check of the cutting blade change if required
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Has the blade been changed in accordance with standard SOP
CHILLED ROOM AIR HANDLERS
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WARNING - DO NOT CLOSE THE DOOR TO THE CHILLER ROOM WHILST YOU ARE IN THERE
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Check for leaks & issues
CRATE OVERHEAD DISHARGE LINE (CORRIDOR)
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Visual check for any issues
EILLERT RECIPE BUNKER
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Check all safety guards
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Check any parts for wear and damage as required
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Check for any loose parts
CONVEYOR FROM BUNKER TO MIXER
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Check for any issues
EILLERT MIXING DRUM
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Check for worn / loose parts
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Check all safety guards
Z BELT
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Visual check for belt damage
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Check belt tracking
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Check safety guarding
MULTIPOND WEIGHER
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Check folding spring bolts on hoppers
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Check all safety devices as required
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Check component coverings
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Check rubber gaiter seals of the feedtray drive and of the distribution cone drive
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Check the distribution cone is not touching the flaps
VH VERTICAL PACKER
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Check oil level in the vacuum pump
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Ensure that the area around the VH Centurion is dry and clean
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Check air supply condensation traps and empty if required
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Ensure the top hopper entry is clean and free of product debris
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WARNING - VERY HOT EQUIPMENT
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Make sure the silicone strip in the forming tube and the Teflon strip on the forming tube are not damaged
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Make sure the knife is not contaminated. If the knife is dirty, clean with the brass brush ONLY
CONVEYOR BELTS
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Check all belts for damage and tracking
GROWTH CELLS
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Not on route at this time
LOW CARE
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! WARNING !
THIS IS A HIGH NOISE AREA. WEAR HEARING PROTECTION.
VERY HOT WATER AND STEAM CONDENSATION ARE PRESENT.
CONVEYOR BELTS
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Check all belts for damage and tracking
TRAY WASHER
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Check reservoir filter trays are clean
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Check and clean the reservoir water level sensors - with empty tank
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Check spray nozzles for damage, blockage or missing nozzles
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Check all safety systems functional
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Check the reservoir suction filter is clean
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Check heating elements for scale build up and seal leaks and clean as required
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Check all pumps, fans and motors for correct running and damage. Clean if required and attend to any faults
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Check short auger for blockages
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Check elevating auger for blockages
CRATE WASHER
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Check reservoir filter trays are clean
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Check and clean the reservoir water level sensors - Empty tank
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Check and clean water temperature probe - Empty tank
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Check spray nozzles for damage, blockage or missing nozzles
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Check all safety systems functional
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Check the reservoir suction filter is clean
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Check heating elements for scale build up and seal leaks and clean as required
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Check all pumps, fans and motors for correct running and damage. Clean if required and attend to any faults
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Check 90 degree bend conveyor table at discharge end
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Check high level Crate conveyor
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Check high level 90 degree bend conveyor table
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Check decline Crate conveyor
BENCH WASHER
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Check reservoir filter trays are clean
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Check and clean the reservoir water level sensors - with empty tank
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Check spray nozzles for damage, blockage or missing nozzles
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Check all safety systems functional
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Check the reservoir suction filter is clean
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Check heating elements for scale build up and seal leaks and clean as required
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Check all pumps, fans and motors for correct running and damage. Clean if required and attend to any faults
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Visual check all lifting table rollers and airlines
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Visual check of bench tipper, ensure correct functionality and other issues
LIFTER TABLES
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Visual check of all components
CONVEYOR BELTS
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Check all belts for damage and tracking
EXTERNAL UNITS
8kW BOILER
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Check front display is active, output is 8kW and no alarm
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Temperature reading
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Check for leaks
REFRIGERATION PLANT
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Visual check for alarms or other issues
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Output temperature
300kW BOILER & DIESEL TANK
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Check status panel
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Check for leaks
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Check & note output temperature
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Output temperature
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Check diesel level in bulk tank
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Tank level % (estimated)
BLACK BUFFER WATER TANKS EXTERNAL
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Visual check
CO2 TANK
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Visual check for issues
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Check the tank level
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Note level
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Check and note pressure
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Pressure reading
ALFA LAVAL HEAT EXCHANGER
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Check for leaks
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Check for any alarms
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Note temperature
WATER BOOSTER SET
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Visual check of components and leaks
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Note output pressure of unit 1
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Note output pressure of unit 2
WATER BOOSTER BUFFER TANK
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Check for leaks
AIR DRYER
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Check for alarms
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Check meter readings
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Gauge 1 bar
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Gauge 2 bar
AIR COMPRESSORS & RECEIVER
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Check compressor operational
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Check HMI for alarms
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Check and note output pressure
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Output pressure
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Check and note receiver pressure
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Reciever pressure
WATER SOFTENER
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Check salt tablets and fill as required. Note level
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Tablet level in %
REVERSE OSMOSIS SYSTEM
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Visual check for leaks
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Check HMI Panel for alarms
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Record ORP level (mV) on screen
MASS WATER TANK
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Visual check for leaks
CUSTOM IRRIGATION SYSTEM
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Check all components visually for coating damage
FERTILISER TANKS & DOSING PUMPS
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Check both tank A and tank B are roughly same level
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Tank A approximate level
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Tank B approximate level
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Check for leaks on dosing pumps and tanks
IRRIGATION PUMP
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Check & note irrigation filter differential pressure (not more than 0.3bar)
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Differential pressure
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Note suction pressure (minus value)
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Check & note disinfection filter differential pressure is not more than 0.3bar
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Note differential pressure
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Note suction pressure (minus value)
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CLEAN THE FILTER
CHILLER COMPRESSOR TEMPERATURES
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Record temperatures
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Compressor 1
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Compressor 2
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Compressor 3
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Compressor 4
SITE
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Walk around visual check of site for general issues
