Information
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H.D. Toowoomba Site PM Schedule
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Conducted on
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Prepared by
Monday PM Schedule
Top Wash Bay
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Turn ON to show Checklist
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Pressure Washer: Top up diesel level
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Oil Skimmer: Clean Skimmer and Debree Screen
Welding Shop
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Turn ON to show Checklist
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Print out welding bay consumable checklist, check welding shops stocks, organise goods to be reordered for welding shop.
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*** Welding shop consumables checklist can be found on the local drive g:/group/toolstore/stocktake counts/Welding Consumable Stores Toowoomba.xlsx
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Check belt sander belt for excessive wear and replace if necessary
Component Rebuild and Small/Medium Machine Shop
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Turn ON to show Checklist
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C.C. Caps and Plugs: Check level and replenish as required
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Size of C.C. Caps and Plugs required
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Engine Blankets (1U-7427): Replenish to keep 10 on hand
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Quantity of Engine Blankets Required
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Parts Solvent (Treblex): Replenish as required to keep 2 drums on hand.
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Turco Dy Check - Check levels of all 4 aerosol tins and replenish when getting low
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Replenish Aerosol #1 - Solvent Cleaner
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Replenish Aerosol #2 - Industrial Penetrant
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Replenish Aerosol #3 - Remover
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Replenish Aerosol #4 - Developer
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Sandpaper and Emery Tape: Replenish as required
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80 grit Sandpaper
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180 grit Sandpaper
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240 grit Sandpaper
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400 grit Sandpaper
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600 grit Sandpaper
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800 grit Sandpaper
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1000 grit Sandpaper
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1200 grit Sandpaper
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60 grit Emery Tape
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80 grit Emery Tape
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120 grit Emery Tape
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180 grit Emery Tape
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240 grit Emery Tape
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Ear Plugs (Blackwoods): Replenish to keep 2 boxes, 1 open and 1 new.
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Lens Wipes (239-1086): Replenish to keep 2 boxes, 1 open and 1 spare
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Tag Stations: Replenish to fill the station
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HD1056 - Information Tag (2 slots)
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HD0708 - Scrap Tag (2 slots)
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HD0705 - Final Inspection Tag (2 slots)
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Form 103 - Out of Service Tag (1 slot)
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Form 162 - Do Not Start Tag (1 slot)
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Form 163 - Personal Equipment Under Test Tag (1 slot)
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HD0707 - Repair / Rework Hold Tag (1 slot)
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HD0706 - Non Conformance Hold Tag (1 slot)
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FM# 01-003883-14 - Reman Warranty Tag Blue (1 slot)
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Form W001 - Normal Warranty Tag Orange (1slot)
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Cable Ties: Replenish when low to keep 1 bag of each sizing
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98mm x 2.3mm Black Cable Ties
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200mm x 4.8mm Black Cable Ties
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368mm x 7.6mm Black Cable Ties
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380mm x 4.8mm Black Cable Ties
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Absorbant Matting (307-9925): Replenish roll when low, place new roll next to dispenser so that it can be changed when old roll is empty
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Plastic Roll (SEDL's): Replenish roll when low, place new roll next to dispenser so that it can be changed when old roll is empty
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Parts Washers: Check operating correctly, clean any contaminants from basin and mesh screens, wipe clean
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Description of fault/service required and location of the parts washer in question.
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Floor Scrubbers: Drain dirty water reservoir and refill cleaning solution reservoir
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Gas Bottles: Check levels of any gas bottles in shop and inform Toolstore what bottles are getting low
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What bottle is low (size and gas type)?
Lube Truck Refill Area
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Turn ON to show Checklist
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Filter Drain Station: Discard drained filters into the used filter drum and remove any empty drums.
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Filter Drain Station: Pump waste oil out when required
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Hose Reel Gantry: Clean drip tray and gantry legs
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Hose Reel Gantry: Check Battery Status on Oil Guns, advise Service Manager if Batteries are low
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Hose Reel Gantry: Check Oil Gun Instructions are attached to Gantry, advise Toolstore and organise replacement if missing.
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Waste Oil Tank: Check Level and if above 3500 Litres advise Facilities Maintenance Supervisor
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Diesel Tank: Check Diesel Level and if below 750 Litres advise Toolstore
Oil Store
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Waste Water Treatment Plant Chemicals: Check levels and advise Facilities Maintence Supervisor if below 1/2
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Multi-Floc is Required
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Liquid Caustic is Required
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Chlorine Solution is Required
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1000 Litre Oil Pods: Check that there is one spare pod of each Oil type and advise Toolstore if required
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15w40 DEO (3E-9838) has no spare
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10w (309-6937) has no spare
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30w (7X-7611) has no spare
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50w (7X-7612) has no spare
Lower Wash Bay and WWTP
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Turn ON to show Checklist
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Oil Skimmer: Clean Skimmer and Debree Screen
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Pressure Washer: Refill Diesel
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Pressure Washer: Check RM110 resevoir and refill if low
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Pressure Washer: Check Chemical Levels and Refill with Bulldog Gold if low
Large Machine Shop
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Turn ON to show Checklist
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Absorbant Matting (307-9925): Replenish roll when low, place new roll next to dispensor so that it can be changed when old roll is empty
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West Wall Dispenser roll replenished
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East Wall Dispenser roll replenished
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Relocatable Dispenser roll replenished
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Plastic Roll (SEDL's): Replenish roll when low, place new roll next to dispenser so that it can be changed when old roll is empty
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West Wall Dispenser roll replenished
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East Wall Dispenser roll replenished
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Relocatable Dispenser roll replenished
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Seat Covers (SC001): Replenish roll when low, place new roll next to dispenser so that it can be changed when old roll is empty
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West Wall Dispenser roll replenished
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East Wall Dispenser roll replenished
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Parts Washers: Check operating correctly, clean any contaminants from basin and mesh screens, wipe clean
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Description of fault/service required and location of the parts washer in question.
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Hose Reel Gantry: Clean drip tray and gantry legs
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Hose Reel Gantry: Check Battery Status on Oil Guns, advise Service Manager if Batteries are low
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Which Hose Reel/s require Batteries?
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Hose Reel Gantry: Check Oil Gun Instructions are attached to Gantry, advise Toolstore and organise replacement if missing.
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Which Gantry requires Instructions?
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C.C. Caps and Plugs: Check level in both trolleys and replenish as required
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Size of C.C. Caps and Plugs required
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Coloured Cable Ties ( ): Check quanities in C.C. Caps and Plugs trolleys and replenish if low
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Engine Blankets (1U-7427): Replenish to keep 6 on each C.C. Caps and Plugs trolley
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Quantity of Engine Blankets Required
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Floor Scrubbers: Drain dirty water reservoir and refill cleaning solution reservoir
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Tag Stations: Replenish to fill the station
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HD1056 - Information Tag (2 slots)
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HD0708 - Scrap Tag (2 slots)
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HD0705 - Final Inspection Tag (2 slots)
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Form 103 - Out of Service Tag (1 slot)
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Form 162 - Do Not Start Tag (1 slot)
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Form 163 - Personal Equipment Under Test Tag (1 slot)
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HD0707 - Repair / Rework Hold Tag (1 slot)
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HD0706 - Non Conformance Hold Tag (1 slot)
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FM# 01-003883-14 - Reman Warranty Tag Blue (1 slot)
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Form W001 - Normal Warranty Tag Orange (1slot)
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Cable Ties: Replenish when low to fill dispenser
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98mm x 2.3mm Black Cable Ties
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200mm x 4.8mm Black Cable Ties
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368mm x 7.6mm Black Cable Ties
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380mm x 4.8mm Black Cable Ties
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Ear Plugs (Blackwoods): Replenish to keep 1 box on counter
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Lens Wipes (239-1086): Replenish to keep 1 box on counter
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Gas Bottles: Check levels of any gas bottles in shop and inform Toolstore what bottles are getting low
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What bottle is low (size and gas type)?
On Highway Truck Centre
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Turn ON to show Checklist
Tap to enter information
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Absorbant Matting (307-9925): Replenish roll when low, place new roll next to dispensor so that it can be changed when old roll is empty
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Plastic Roll (SEDL's): Replenish roll when low, place new roll next to dispenser so that it can be changed when old roll is empty
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Seat Covers (SC001): Replenish roll when low, place new roll next to dispenser so that it can be changed when old roll is empty
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C.C. Caps and Plugs: Check level and replenish as required
Tap to enter information
-
Size of C.C. Caps and Plugs required
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Engine Blankets (1U-7427): Replenish to keep 10 on hand
Tap to enter information
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Quantity of Engine Blankets Required
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Parts Washers: Check operating correctly, clean any contaminants from basin and mesh screens, wipe clean
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Description of fault/service required and location of the parts washer in question.
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Tag Stations: If low on tags advise OHT Admin
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Form 103 - Out of Service Tag (1 slot)
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HD1056 - Information Tag (2 slots)
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HD0707 - Repair / Rework Hold Tag (1 slot)
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Ear Plugs (Blackwoods): Replenish to keep 2 boxes, 1 open and 1 spare
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Lens Wipes (239-1086): Replenish to keep 2 boxes, 1 open and 1 spare
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Mig Tip and Shield: Inspect for wear and organise replacement if required
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Mig Wire: Check roll and organise replacement if required
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Gas Bottles: Check levels of any gas bottles in shop and inform Toolstore what bottles are getting low
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What bottle is low (size and gas type)?
Tuesday PM Schedule
Top Wash Bay
Welding Shop
Component Rebuild and Small/Medium Machine Shop
Lube Truck Refill Area
Oil Store
Lower Wash Bay and WWTP
Large Machine Shop
On Highway Truck Centre
Wednesday PM Schedule
Top Wash Bay
Welding Shop
Component Rebuild and Small/Medium Machine Shop
Lube Truck Refill Area
Oil Store
Lower Wash Bay and WWTP
Large Machine Shop
On Highway Truck Centre
Thursday PM Schedule
Top Wash Bay
Welding Shop
Component Rebuild and Small/Medium Machine Shop
Lube Truck Refill Area
Oil Store
Lower Wash Bay and WWTP
Large Machine Shop
On Highway Truck Centre
Friday PM Schedule
Hydraulic Shop
Top Wash Bay
Welding Shop
Component Rebuild and Small/Medium Machine Shop
Lube Truck Refill Area
Oil Store
Lower Wash Bay and WWTP
On Highway Truck Centre
Monthly PM Schedule
