Title Page
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Henniges Automotive Safety Audit
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Area of audit
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Conducted on
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Prepared by
ELECTRICAL SYSTEMS: Condition of wires, cords, cables, disconnects, and control boxes, and junction boxes.
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Do extension cord meet OSHA standards?<br>( does not have any cuts, nicks, abrasions, exposed wires, and burns)
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Are extension cords out of walkways and aisles?<br>( out of water, and off hot surfaces)
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Are all electrical boxes and connections identified and in safe condition including voltage rating?<br>(Disconnects, breakers, junctions, and outlets)<br>
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Are electrical panels and doors closed and secured?
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Do electrical panels have 3 foot clearance around them?
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Are all knock outs in place on fixtures?
MACHINE AND EQUIPMENT GUARDING
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Are safety devices being checked before start up of production?
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Are guards in place and in good condition and functional?
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Is machinery secured in place or anchored to prevent movement?
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Are non-interlocking guards secured as so a tool is required to remove?
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Are air hoses used for clean up equipped with pressure reducing nozzle?
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Are existing guardrails,and stair rails securely fastened?
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Are overhead light fixtures providing enough light and working properly?
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Are gas cylinders in proper location and secured?
Employee behavioral
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When handling chemicals is appropriate PPE being worn?<br>(Using SDS for requirements of PPE)
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Is PPE required for the area being worn properly?<br>( safety glasses, hearing protection, steel toed shoes, gloves, etc.)
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Are employees using proper lifting techniques?<br>( 50# limit for individual)
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Are TWO people being used to move full carts?
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Are forklift/mule drivers operating safely?<br>(Speed, horn usage, corner navigation, within rating)
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Do employees know what to do in case of an injury?<br>(First aid station location, whom to report injury to and when)
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Do employees know what to do I case of emergency/evacuation?<br>(Fire, tornado, chemical spill, evacuation procedures, as well as assembly points)
EMERGENCY ITEMS
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Is there a functional eyewash station in area?
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Is there a functional safety shower in the area?
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Are the shower and eyewash stations accessible?
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Are portable fire extinguishers charged and accessible and clearly marked?
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Are designated exits clearly marked and signs directing clear and visible?
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Are paths to exits clear and unobstructed?
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Are evacuation plans and maps posted in area, clear and visible?
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Do all exit doors operate properly?
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Are all emergency lights working and in proper place?
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Are all restricted access doors clearly marked and non-exit doors identified clearly?
Chemical processing
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Are work areas properly ventilated?
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Is there a spill kit readily available and stocked?
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Is there access to SDS material in the area?
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Are containers inside flammable cabinets closed and secured?
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Are flammable cabinet doors closed when not in use?
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Are flammable drums properly secured, grounded/bonded?
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Are flammable cabinets in good working order?<br>(Open/close, lock, no open holes)
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Are flammable cabinets properly labeled and easy to read?
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Are the flammable cabinets free of items that do not belong inside?<br>(Rags, boxes, tools, etc.)
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Are containers labeled properly?<br>(Hazardous, non-hazardous. Legible, up to GHS standards)
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Are flammable cabinets properly grounded/bonded?
General items
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Are floor mats in good condition?
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Are there designated aisles, and are they free of obstructions?
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Are skids secured properly to prevent falling on an employee?
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Are signs in the area clearly visible, and appropriate?
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Are hand tools in safe condition, and stored properly when not in use?
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Are stair ways properly illuminated?
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Are stair ways clear of any debris?
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Is mobile equipment in safe condition for operation and being inspected before use?
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Are access point to machines/equipment free of obstructions?
Housekeeping
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Are personal items stored in a safe manner away from work area?
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Are trash and recycle containers available for use?
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Are work areas organized and clutter free?
ITEMS NOT COVERED IN AUDIT TOPICS
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POSITIVE NOTES
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CHARLES BIFFLE Regional HSE Leader USA/Canada