Title Page

  • Site conducted

  • Conducted on

  • Prepared by

  • Location
  • Document number

1. Automotive Engineering

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

Battery stores area

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

Tool storage area

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

Oil Stores area

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

Hydraulic stores area

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

Stores area

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

Tyre stores area

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

Yard area

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

Office reception area

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

Pit area

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

Workshop floor area

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

Welding Area

1. SORT

  • Tools - air lines - electrical cables & sockets in good condition & correctly stowed?

  • Waste correctly segregated - bins in correct positions?

  • All workshop floor area - clean & tidy?

  • All work-benches clean?

2. SET IN ORDER

  • Fire extinguishers in place - check test due date?

  • First Aid Kits available & fully stocked?

  • Safety signs clear & visible & waste storage appropriately labeled?

  • Lifting equipment certificates in date - check cleanliness of screen & framework?

  • Safety - PPE available & worn, including overalls, eye protection & safety footwear?

3. SHINE

  • All Fire Exit doors operational & exit routes clear of obstructions?

  • All workshop tools & equipment in good working order

  • All walkways - floor area, clear of oil spill & grease?

  • Manual handling knowledge is applied, lifting equipment is available if appropriate?

4. STANDARDIZE

  • Information displays, signs, color coding & other markings are established, and 5S checklists, schedules, and routines are defined and used?

  • Regular 5S audits are carried out using checklists and measures?

5. SUSTAIN

  • 5S seems to be the way of life rather than just a routine?

  • Rewards and recognition is part of the 5S system?

  • Success stories are being displayed (i.e. before and after pictures)

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