Hino Layered Audit 18PL Housing Weld Line G

• Department:

• Conducted on:

  Date

• Conducted by:

• Auditee (who):

Communication

• Are employees aware of any recent quality issues or customer<br>complaints?

  Yes

  No

  N/A

• Is cross training charts updated?

  Yes

  No

  N/A

• Are operators certified on the job?

  Yes

  No

  N/A

• Have all inspections performed per shift been properly documented? ask

  Yes

  No

  N/A

Set-Up

• Are Visual Aids (Key Points, & Work Instructions) available?

  Yes

  No

  N/A

• Is workplace clean and orderly? Are containers dry and free of<br>dirt, foreign materials and old labels?

  Yes

  No

  N/A

• Have all inspections performed been properly documented?<br>Missing or incorrect data could result in bad parts being<br>shipped to the customer

  Yes

  No

  N/A

Delta S

• Are all gages (required for the process) available at the<br>workstation? Are the gages numbered, calibrated and match<br>the the color code for that month.

  Yes

  No

  N/A

• Is there a check fixture or tooling aide being used on this<br>part? If yes, ask the operator to demonstrate how to use it to<br>ensure it is being used properly.

  Yes

  No

  N/A

• Are any pokayokes (mistake proofing) techniques being used? If yes, are they working properly?

  Yes

  No

  N/A

• If any pokayokes were found to be not functioning during the daily confirmation check, was the abnormal condition communicated to affected team members?

  Yes

  No

  N/A

• Was a visual indication of the bypass posted?

  Yes

  No

  N/A

• Was there a secondary confirmation method established, and team members trained?

  Yes

  No

  N/A

• What is the percent for each operation that is a Delta 'S' that uses a tool, that a part needs to be tooled? Is this being done? ask each Delta 'S' Operator.

  Yes

  No

  N/A

• Are Operators following standardized work instructions? Can the work instruction be retrieve and shown to new team members?

  Yes

  No

  N/A

• Is traceability in place where required?

  Yes

  No

  N/A

MQC'S

• Are product/process checks within specification? If not, are<br>reaction plans being followed?

  Yes

  No

  N/A

• Are significant process events recorded?

  Yes

  No

  N/A

First Time Quality

• Is a reaction plan available and being followed for Non conforming product?

  Yes

  No

  N/A

Containment/Rework

• Is containment information documented when the product is<br>non-conforming?

  Yes

  No

  N/A

• Is rework/teardown completed per instructions with proper<br>identification? <br>

  Yes

  No

  N/A

• Is there a check fixture or tooling aide being used on these<br>part? If yes, ask the operator to demonstrate how to use it to<br>ensure it is being used properly.

  Yes

  No

  N/A

Compliance

• Does the operator understand the (why) behind color code of Dotting?<br>(Ask the question)

  Yes

  No

  N/A

• Is the proper safety equipment being used? (i.e. safety<br>goggles, hearing protection, gloves & proper shoes)

  Yes

  No

  N/A

• Is the department cleanliness and organization at an optimal<br>level? If no, what can be done?

  Yes

  No

  N/A

Completion

• Comment

• Auditor Name and Signature:

  Sign