Title Page
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Site conducted
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Conducted on
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Prepared by
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Department
General Safety
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Drink plenty of water and limit the amount of sugary, caffeinated beverages.
-
Be aware of your surroundings at all times.
-
Walk in designated pedestrian walkways when available.
-
Maintain eye contact with PIV operators.
-
Use hand railings while traversing stairs.
-
Keep hands and clothing clear of conveyors or moving equipment.
-
Use Fastenal-approved safety knife.
Powered Industrial Vehicles
-
Will you be observing anyone on a PIV? I.E. Forklifts, scissor lifts, etc..
-
Is the operator certified on the PIV they are using?
-
Wear safety-toed footwear. (Steel, composite, carbon)
-
Properly inspect PIV for damage or leaks. Completed checklist should be present on PIV.
-
If damage is noted, notify your manager immediately so it may be taken out of service.
-
Keep arms and legs within forklift cage at all times while operating forklift.
-
Never use your cell phone while actively operating a PIV.
-
Always wear your seat belt while operating sit-down forklifts.
-
Watch when going around corners and blind spots. Use horn while driving.
-
Take turns slowly when carrying loads.
-
Always stop at intersections.
-
Drive backwards when reasonable or when your load obscures your vision.
-
Keep forks 3 to 5 inches from the ground.
-
Do not drive over trash/debris.
-
Verify dock chains are hooked on open dock doors.
-
Keep hands and fingers clear of plugs while plugging battery into charger.
-
Make sure plugs of the charger are the same color as the plugs of the forklift. Line up connectors correctly. Plug into the battery, not the lift.
Overstock Shelves
-
Will the observed employee be placing or removing anything from the overstock shelves?
-
Approach the shelf slowly.
-
Raise forks to necessary height and verify alignment prior to entering pallet.
-
Slowly insert your forks into the pallet, verifying your alignment the entire time.
-
Slowly raise the pallet, being mindful of the shelf above.
-
Slowly back the pallet straight out of the bay.
-
Slowly lower the pallet to floor level before proceeding.
-
Verify pallet integrity prior to placing on shelf.
-
Slowly raise the pallet to necessary height and verify alignment before entering bay.
-
Slowly enter the bay, being mindful of everything around it. (Other pallets, shelves, and uprights.)
-
Slowly lower pallet onto the shelf, verifying that the pallet rests on both crossbeams.
-
Verify that your forks are free of the load before backing out.
-
Slowly back out of the pallet and lower your forks to floor level before proceeding.
Trailer Securement
-
Will the observed employee be working on any trailers/box trucks?
-
Employee identifies box truck/trailer is backed in
-
Bend at the knees to pull dock plate chain.
-
Employee grabs the corresponding glad hand lock or air brake lock to the matching dock to lock out the trailer
-
Employee uses man door to exit and does not jump out of dock
-
Employee secure lock out device on trailer or truck
-
Employee verifies wheels are chocked. If not chocked they place the wheel chock in front of the tires
-
Employee places key on hook or maintain control of the key throughout the loading/unloading process
-
Sound horn when exiting trailer.
-
Turn on dock light and forklift lights when in dark trailers.
-
After loading/unloading, the dock plate is popped up
-
Employee close roll up door or places chain across door
-
Employee removes lock device and places both key and device back at the designated location
Fall Protection
-
Will the observed employee be using any fall protection?
-
Employees must be properly trained and certified in the use of fall protection.
-
Thoroughly inspect fall protection harness prior to use.
-
Fall protection harness should be in working order and worn correctly.
-
Fall protection harness should always be 100 percent tied off while working at height.
Lifting, Pushing, Pulling
-
Wear gloves to mitigate risk of splinters or lacerations.
-
Anything over 60 pounds, team lift.
-
Lift with your legs, keep your back straight, and minimize twisting.
-
When sliding anything across the floor (tote stacks), grip the totes at a lower point and move at a reasonable speed.
-
Tote stacks should be no more than 6 feet high, and only two stacks should be moved at a time.
-
When grabbing empty pallets, use both hands and carry pallet close to your chest.
-
Ask for help if you cannot reach the top pallet in a stack.
-
Place larger pallets on cart or forklift for easier movement.
-
Push receiving cart slowly and make sure other employees are aware you are moving.
-
Give clearance and use eye contact when other employees are pushing the cart/product to their workstations.
-
Move any obstacles that could be in the cart's path.
Product Handling/Pallet Safety
-
Down stack loose product and re-stack any leaning composites or pallets.
-
Damaged or abnormal pallets should be replaced or placed on a stable pallet before being placed on rollers or shelves.
-
Wear cut resistant gloves at all times while working with banding.
-
Will the observed employee be moving product on rollers?
-
Always stand at the back end of the pallet/composite whilst pushing.
-
When possible, use two people to push the pallet/composite.
-
Keep your body straight and push the pallet/composite slowly.
-
When the need arises, use a pry bar to apply leverage.
-
Keep fingers clear from underneath pallet in case the pallet rolls.
-
Will the observed employee be working in the pick rack?
-
Use a step stool to reach top shelf items, never climbing past the second shelf.
-
Fold in box flaps and throw away any trash as you are working.
-
Will the observed employee be working with rod or strut?
-
Wear cut-resistant gloves at all times.
-
Pick and move one request at a time.
-
Keep fingers clear of pinch points.
-
Use the forklift to pull or place rod and strut. Never attempt this by hand.
-
Place loose pieces back into tube or tape to another piece to keep them from shifting in transit.
-
Leave rod/strut on forks while taping or banding. Never attempt to lift.
-
Will the observed employee be working with any ladders?
-
Pull one ladder at a time.
-
Team lift for heavy or tall ladders.
-
Be aware of your surroundings at all times when carrying ladders.
-
Will the observed employee be working with any kegs?
-
Wear cut-resistant gloves at all times.
-
Ask for help if the keg is too difficult to move.
-
Keep hands out from underneath keg.
-
If a keg is too heavy to lift, have a forklift driver take it to the door.
Conveyor Safety
-
Will the employee be working around any conveyor belts?
-
Always be aware of your proximity to the conveyor.
-
Be mindful of loose clothing, long hair, and jewelry when working with conveyors.
-
Never physically touch the belt while it is moving.
-
Use designated crossover points to get over the conveyor.
-
Pull emergency stop in the event of any problems stemming from the conveyor.
-
Must the observed employee clear a jam?
Clearing Jams
-
Use extreme caution when clearing jams on the conveyor.
-
Refrain from climbing on the conveyor. Use applicable tools to extend reach if necessary.
-
Call for maintenance personnel for more extensive jams or damaged parts.
-
Always verify that employees are clear before restarting the line.
Housekeeping
-
Pick up any trash and debris from floor.
-
Ensure your work area is free of trip hazards.
-
Keep food and drink in a stable and clean location.
-
Complete any assigned cleaning tasks.
Closing meeting
-
Any additional hazards or unsafe work behaviors noted during JSO?
-
4 Examples of positive feedback provided?
-
List feedback
-
1 Example of constructive feedback provided?
-
List feedback
-
Does the observed employee have any feedback or questions?
-
Observers name and signature: Charley Smith Jr.
-
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General Safety
-
Drink plenty of water and limit the amount of sugary, caffeinated beverages.
-
Be aware of your surroundings at all times.
-
Walk in designated pedestrian walkways when available.
-
Maintain eye contact with PIV operators.
-
Use hand railings while traversing stairs.
-
Keep hands and clothing clear of conveyors or moving equipment.
-
Use Fastenal-approved safety knife.
Lifting, Pushing, Pulling
-
Wear gloves to mitigate risk of splinters or lacerations.
-
Anything over 60 pounds, team lift.
-
Lift with your legs, keep your back straight, and minimize twisting.
-
Grip product with both hands and keep boxes/totes close to your body.
-
When sliding anything across the floor (tote stacks), grip the totes at a lower point and move at a reasonable speed.
-
Tote stacks should be no more than 5 feet high, and only two stacks should be moved at a time.
-
When grabbing empty pallets, use both hands and carry pallet close to your chest.
-
Ask for help if you cannot reach the top pallet in a stack.
-
Place larger pallets on cart or forklift for easier movement.
Powered Industrial Vehicles
-
Will you be observing anyone on a PIV? I.E. Forklifts, scissor lifts, etc..
-
Is the operator certified on the PIV they are using?
-
Wear safety-toed footwear. (Steel, composite, carbon)
-
Properly inspect PIV for damage or leaks. Completed checklist should be present on the PIV.
-
If damage is noted, notify your manager immediately so it may be taken out of service.
-
Keep arms and legs within forklift cage at all times while operating forklift.
-
Never use your cell phone while actively operating a PIV.
-
Always wear your seat belt while operating sit-down forklifts.
-
Watch when going around corners and blind spots. Use horn while driving.
-
Take turns slowly when carrying loads.
-
Always stop at intersections.
-
Drive backwards when reasonable or when your load obscures your vision.
-
Keep forks 3 to 5 inches from the ground.
-
Do not drive over trash/debris.
-
Verify dock chains are hooked on open dock doors.
-
Keep hands and fingers clear of plugs while plugging battery into charger.
-
Make sure plugs of the charger are the same color as the plugs of the forklift. Line up connectors correctly. Plug into the battery, not the lift.
Trailer Securement
-
Will the observed employee be working on any trailers/box trucks?
-
Employee identifies box truck/trailer is backed in
-
Bend at the knees to pull dock plate chain.
-
Employee grabs the corresponding glad hand lock or air brake lock to the matching dock to lock out the trailer
-
Employee uses man door to exit and does not jump out of dock
-
Employee secure lock out device on trailer or truck
-
Employee verifies wheels are chocked. If not chocked they place the wheel chock in front of the tires
-
Employee places key on hook or maintain control of the key throughout the loading/unloading process
-
Sound horn when exiting trailer.
-
Turn on dock light and forklift lights when in dark trailers.
-
After loading/unloading, the dock plate is popped up
-
Employee close roll up door or places chain across door
-
Employee removes lock device and places both key and device back at the designated location
Fall Protection
-
Will the observed employee be using any fall protection?
-
Employees must be properly trained and certified in the use of fall protection.
-
Thoroughly inspect fall protection harness prior to use.
-
Fall protection harness should be in working order and worn correctly.
-
Fall protection harness should always be 100% tied off while working at height.
Product Handling/Pallet Safety
-
Down stack loose product and re-stack any leaning composites or pallets.
-
Damaged or abnormal pallets should be replaced or placed on a stable pallet before being placed on rollers or shelves.
-
Will the observed employee be moving product on rollers?
-
Always stand at the back end of the pallet/composite whilst pushing.
-
When possible, use two people to push the pallet/composite.
-
Keep your body straight and push the pallet/composite slowly.
-
When the need arises, use a pry bar to apply leverage.
-
Keep fingers clear from underneath pallet in case the pallet rolls.
-
Will the observed employee be working in the pick rack?
-
Use a step stool to reach top shelf items, never climbing past the second shelf.
-
Fold in box flaps and throw away any trash as you are working.
-
Will the observed employee be working with rod or strut?
-
Wear cut-resistant gloves at all times.
-
Pick and move one request at a time.
-
Keep fingers clear of pinch points.
-
Use the forklift to pull or place rod and strut. Never attempt this by hand.
-
Place loose pieces back into tube or tape to another piece to keep them from shifting in transit.
-
Leave rod/strut on forks while taping or banding. Never attempt to lift.
-
Will the observed employee be working with any ladders?
-
Pull one ladder at a time.
-
Team lift for heavy or tall ladders.
-
Be aware of your surroundings at all times when carrying ladders.
-
Will the observed employee be working with any kegs?
-
Wear cut-resistant gloves at all times.
-
Ask for help if the keg is too difficult to move.
-
Keep hands out from underneath keg.
-
If a keg is too heavy to lift, have a forklift driver take it to the door.
Conveyor Safety
-
Will the employee be working around any conveyor belts?
-
Always be aware of your proximity to the conveyor.
-
Be mindful of loose clothing, long hair, and jewelry when working with conveyors.
-
Never physically touch the belt while it is moving.
-
Use designated crossover points to get over the conveyor.
-
Pull emergency stop in the event of any problems stemming from the conveyor.
-
Must the observed employee clear a jam?
Clearing Jams
-
Use extreme caution when clearing jams on the conveyor.
-
Refrain from climbing on the conveyor. Use applicable tools to extend reach if necessary.
-
Call for maintenance personnel for more extensive jams or damaged parts.
-
Always verify that employees are clear before restarting the line.
Housekeeping
-
Pick up any trash and debris from floor.
-
Ensure your work area is free of trip hazards.
-
Keep food and drink in a stable and clean location.
-
Complete any assigned cleaning tasks.
Closing meeting
-
Any additional hazards or unsafe work behaviors noted during JSO?
-
4 Examples of positive feedback provided?
-
1 Example of constructive feedback provided?
-
Does the observed employee have any feedback or questions?
-
Observers name and signature:
General Safety
-
Drink plenty of water and limit the amount of sugary, caffeinated beverages.
-
Be aware of your surroundings at all times.
-
Walk in designated pedestrian walkways when available.
-
Maintain eye contact with PIV operators.
-
Use hand railings while traversing stairs.
-
Keep hands and clothing clear of conveyors or moving equipment.
-
Use Fastenal-approved safety knife.
Lifting, Pushing, Pulling
-
Wear gloves to mitigate risk of splinters or lacerations.
-
Anything over 60 pounds, team lift.
-
Lift with your legs, keep your back straight, and minimize twisting.
-
Grip product with both hands and keep boxes close to your body.
-
When sliding anything across the floor (tote stacks), grip the totes at a lower point and move at a reasonable speed.
-
Tote stacks should be no more than 6 feet high, and only two stacks should be moved at a time.
-
When grabbing empty pallets, use both hands and carry pallet close to your chest.
-
Ask for help if you cannot reach the top pallet in a stack.
-
Place larger pallets on cart or forklift for easier movement.
-
Avoid stepping over product or obstacles.
Powered Industrial Vehicles
-
Will you be observing anyone on a PIV? I.E. Forklifts, scissor lifts, etc..
-
Is the operator certified on the PIV they are using?
-
Wear safety-toed footwear. (Steel, composite, carbon)
-
Properly inspect PIV for damage or leaks. Completed checklist should be present on PIV.
-
If damage is noted, notify your manager immediately so it may be taken out of service.
-
Keep arms and legs within forklift cage at all times while operating forklift.
-
Never use your cell phone while actively operating a PIV.
-
Always wear your seat belt while operating sit-down forklifts.
-
Watch when going around corners and blind spots. Use horn while driving.
-
Take turns slowly when carrying loads.
-
Always stop at intersections.
-
Drive backwards when reasonable or when your load obscures your vision.
-
Keep forks 3 to 5 inches from the ground.
-
Do not drive over trash/debris.
-
Verify dock chains are hooked on open dock doors.
-
Keep hands and fingers clear of plugs while plugging battery into charger.
-
Make sure plugs of the charger are the same color as the plugs of the forklift. Line up connectors correctly. Plug into the battery, not the lift.
Overstock Shelves
-
Will the observed employee be placing or removing anything from the overstock shelves?
-
Approach the shelf slowly.
-
Raise forks to necessary height and verify alignment prior to entering pallet.
-
Slowly insert your forks into the pallet, verifying your alignment the entire time.
-
Slowly raise the pallet, being mindful of the shelf above.
-
Slowly back the pallet straight out of the bay.
-
Slowly lower the pallet to floor level before proceeding.
-
Verify pallet integrity prior to placing on shelf.
-
Slowly raise the pallet to necessary height and verify alignment before entering bay.
-
Slowly enter the bay, being mindful of everything around it. (Other pallets, shelves, and uprights.)
-
Slowly lower pallet onto the shelf, verifying that the pallet rests on both crossbeams.
-
Verify that your forks are free of the load before backing out.
-
Slowly back out of the pallet and lower your forks to floor level before proceeding.
Trailer Securement
-
Will the observed employee be working on any trailers/box trucks?
-
Employee identifies box truck/trailer is backed in
-
Bend at the knees to pull dock plate chain.
-
Employee grabs the corresponding glad hand lock or air brake lock to the matching dock to lock out the trailer
-
Employee uses man door to exit and does not jump out of dock
-
Employee secure lock out device on trailer or truck
-
Employee verifies wheels are chocked. If not chocked they place the wheel chock in front of the tires
-
Employee places key on hook or maintain control of the key throughout the loading/unloading process
-
Sound horn when exiting trailer.
-
Turn on dock light and forklift lights when in dark trailers.
-
After loading/unloading, the dock plate is popped up
-
Employee close roll up door or places chain across door
-
Employee removes lock device and places both key and device back at the designated location
Fall Protection
-
Will the observed employee be using any fall protection?
-
Employees must be properly trained and certified in the use of fall protection.
-
Thoroughly inspect fall protection harness prior to use.
-
Fall protection harness should be in working order and worn correctly.
-
Fall protection harness should always be 100% tied off while working at height.
Product Handling/Pallet Safety
-
Down stack loose product and re-stack any leaning composites or pallets.
-
Damaged or abnormal pallets should be replaced or placed on a stable pallet before being placed on rollers or shelves.
-
Wear cut resistant gloves at all times while working with banding.
-
Will the observed employee be moving product on rollers?
-
Always stand at the back end of the pallet/composite whilst pushing.
-
When possible, use two people to push the pallet/composite.
-
Keep your body straight and push the pallet/composite slowly.
-
When the need arises, use a pry bar to apply leverage.
-
Keep fingers clear from underneath pallet in case the pallet rolls.
-
Will the observed employee be working in the pick rack?
-
Use a step stool to reach top shelf items, never climbing past the second shelf.
-
Fold in box flaps and throw away any trash as you are working.
-
Will the observed employee be working with rod or strut?
-
Wear cut-resistant gloves at all times.
-
Pick and move one request at a time.
-
Keep fingers clear of pinch points.
-
Use the forklift to pull or place rod and strut. Never attempt this by hand.
-
Place loose pieces back into tube or tape to another piece to keep them from shifting in transit.
-
Leave rod/strut on forks while taping or banding. Never attempt to lift.
-
Will the observed employee be working with any ladders?
-
Pull one ladder at a time.
-
Team lift for heavy or tall ladders.
-
Be aware of your surroundings at all times when carrying ladders.
-
Will the observed employee be working with any kegs?
-
Wear cut-resistant gloves at all times.
-
Ask for help if the keg is too difficult to move.
-
Keep hands out from underneath keg.
-
If a keg is too heavy to lift, have a forklift driver take it to the door.
Conveyor Safety
-
Will the employee be working around any conveyor belts?
-
Always be aware of your proximity to the conveyor.
-
Be mindful of loose clothing, long hair, and jewelry when working with conveyors.
-
Never physically touch the belt while it is moving.
-
Use designated crossover points to get over the conveyor.
-
Pull emergency stop in the event of any problems stemming from the conveyor.
-
Must the observed employee clear a jam?
Clearing Jams
-
Use extreme caution when clearing jams on the conveyor.
-
Refrain from climbing on the conveyor. Use applicable tools to extend reach if necessary.
-
Call for maintenance personnel for more extensive jams or damaged parts.
-
Always verify that employees are clear before restarting the line.
Housekeeping
-
Pick up any trash and debris from floor.
-
Ensure your work area is free of trip hazards.
-
Keep food and drink in a stable and clean location.
-
Complete any assigned cleaning tasks.
Closing meeting
-
Any additional hazards or unsafe work behaviors noted during JSO?
-
4 Examples of positive feedback provided?
-
1 Example of constructive feedback provided?
-
Does the observed employee have any feedback or questions?
-
Observers name and signature:
General Safety
-
Drink plenty of water and limit the amount of sugary, caffeinated beverages.
-
Be aware of your surroundings at all times.
-
Walk in designated pedestrian walkways when available.
-
Maintain eye contact with PIV operators.
-
Use hand railings while traversing stairs.
-
Keep hands and clothing clear of conveyors or moving equipment.
-
Use Fastenal-approved safety knife.
Powered Industrial Vehicles
-
Will you be observing anyone on a PIV? I.E. Forklifts, scissor lifts, etc..
-
Is the operator certified on the PIV they are using?
-
Wear safety-toed footwear. (Steel, composite, carbon)
-
Properly inspect PIV for damage or leaks. Completed checklist should be present on PIV.
-
If damage is noted, notify your manager immediately so it may be taken out of service.
-
Keep arms and legs within forklift cage at all times while operating forklift.
-
Never use your cell phone while actively operating a PIV.
-
Always wear your seat belt while operating sit-down forklifts.
-
Watch when going around corners and blind spots. Use horn while driving.
-
Take turns slowly when carrying loads.
-
Always stop at intersections.
-
Drive backwards when reasonable or when your load obscures your vision.
-
Keep forks 3 to 5 inches from the ground.
-
Do not drive over trash/debris.
-
Verify dock chains are hooked on open dock doors.
-
Keep hands and fingers clear of plugs while plugging battery into charger.
-
Make sure plugs of the charger are the same color as the plugs of the forklift. Line up connectors correctly. Plug into the battery, not the lift.
Overstock Shelves
-
Will the observed employee be placing or removing anything from the overstock shelves?
-
Approach the shelf slowly.
-
Raise forks to necessary height and verify alignment prior to entering pallet.
-
Slowly insert your forks into the pallet, verifying your alignment the entire time.
-
Slowly raise the pallet, being mindful of the shelf above.
-
Slowly back the pallet straight out of the bay.
-
Slowly lower the pallet to floor level before proceeding.
-
Verify pallet integrity prior to placing on shelf.
-
Slowly raise the pallet to necessary height and verify alignment before entering bay.
-
Slowly enter the bay, being mindful of everything around it. (Other pallets, shelves, and uprights.)
-
Slowly lower pallet onto the shelf, verifying that the pallet rests on both crossbeams.
-
Verify that your forks are free of the load before backing out.
-
Slowly back out of the pallet and lower your forks to floor level before proceeding.
Trailer Securement
-
Will the observed employee be working on any trailers/box trucks?
-
Employee identifies box truck/trailer is backed in
-
Bend at the knees to pull dock plate chain.
-
Employee grabs the corresponding glad hand lock or air brake lock to the matching dock to lock out the trailer
-
Employee uses man door to exit and does not jump out of dock
-
Employee secure lock out device on trailer or truck
-
Employee verifies wheels are chocked. If not chocked they place the wheel chock in front of the tires
-
Employee places key on hook or maintain control of the key throughout the loading/unloading process
-
Sound horn when exiting trailer.
-
Turn on dock light and forklift lights when in dark trailers.
-
After loading/unloading, the dock plate is popped up
-
Employee close roll up door or places chain across door
-
Employee removes lock device and places both key and device back at the designated location
Fall Protection
-
Will the observed employee be using any fall protection?
-
Employees must be properly trained and certified in the use of fall protection.
-
Thoroughly inspect fall protection harness prior to use.
-
Fall protection harness should be in working order and worn correctly.
-
Fall protection harness should always be 100% tied off while working at height.
Lifting, Pushing, Pulling
-
Wear gloves to mitigate risk of splinters or lacerations.
-
Anything over 60 pounds, team lift.
-
Lift with your legs, keep your back straight, and minimize twisting.
-
Grip product with both hands and keep boxes/totes close to your body.
-
When sliding anything across the floor (tote stacks), grip the totes at a lower point and move at a reasonable speed.
-
Tote stacks should be no more than 6 feet high, and only two stacks should be moved at a time.
-
When grabbing empty pallets, use both hands and carry pallet close to your chest.
-
Ask for help if you cannot reach the top pallet in a stack.
-
Place larger pallets on cart or forklift for easier movement.
-
Push rolling cart slowly and make sure other employees are aware you are moving.
-
Give clearance and use eye contact when other employees are pushing the cart/product to their workstations.
-
Move any obstacles that could be in the cart's path.
Product Handling/Pallet Safety
-
Down stack loose product and re-stack any leaning composites or pallets.
-
Damaged or abnormal pallets should be replaced or placed on a stable pallet before being placed on rollers or shelves.
-
Will the observed employee be moving product on rollers?
-
Always stand at the back end of the pallet/composite whilst pushing.
-
When possible, use two people to push the pallet/composite.
-
Keep your body straight and push the pallet/composite slowly.
-
When the need arises, use a pry bar to apply leverage.
-
Keep fingers clear from underneath pallet in case the pallet rolls.
-
Will the observed employee be working in the pick rack?
-
Use a step stool to reach top shelf items, never climbing past the second shelf.
-
Fold in box flaps and throw away any trash as you are working.
-
Will the observed employee be working with rod or strut?
-
Wear cut-resistant gloves at all times.
-
Pick and move one request at a time.
-
Keep fingers clear of pinch points.
-
Use the forklift to pull or place rod and strut. Never attempt this by hand.
-
Place loose pieces back into tube or tape to another piece to keep them from shifting in transit.
-
Leave rod/strut on forks while taping or banding. Never attempt to lift.
-
Will the observed employee be working with any ladders?
-
Pull one ladder at a time.
-
Team lift for heavy or tall ladders.
-
Be aware of your surroundings at all times when carrying ladders.
-
Will the observed employee be working with any kegs?
-
Wear cut-resistant gloves at all times.
-
Ask for help if the keg is too difficult to move.
-
Keep hands out from underneath keg.
-
If a keg is too heavy to lift, have a forklift driver take it to the door.
Conveyor Safety
-
Will the employee be working around any conveyor belts?
-
Always be aware of your proximity to the conveyor.
-
Be mindful of loose clothing, long hair, and jewelry when working with conveyors.
-
Never physically touch the belt while it is moving.
-
Use designated crossover points to get over the conveyor.
-
Pull emergency stop in the event of any problems stemming from the conveyor.
-
Must the observed employee clear a jam?
Clearing Jams
-
Use extreme caution when clearing jams on the conveyor.
-
Refrain from climbing on the conveyor. Use applicable tools to extend reach if necessary.
-
Call for maintenance personnel for more extensive jams or damaged parts.
-
Always verify that employees are clear before restarting the line.
Housekeeping
-
Pick up any trash and debris from floor.
-
Ensure your work area is free of trip hazards.
-
Keep food and drink in a stable and clean location.
-
Complete any assigned cleaning tasks.
Closing meeting
-
Any additional hazards or unsafe work behaviors noted during JSO?
-
4 Examples of positive feedback provided?
-
1 Example of constructive feedback provided?
-
Does the observed employee have any feedback or questions?
-
Observers name and signature:
General Safety
-
Drink plenty of water and limit the amount of sugary, caffeinated beverages.
-
Be aware of your surroundings at all times.
-
Walk in designated pedestrian walkways when available.
-
Maintain eye contact with PIV operators.
-
Use hand railings while traversing stairs.
-
Keep hands and clothing clear of conveyors or moving equipment.
-
Use Fastenal-approved safety knife.
Powered Industrial Vehicles
-
Will you be observing anyone on a PIV? I.E. Forklifts, scissor lifts, etc..
-
Is the operator certified on the PIV they are using?
-
Wear safety-toed footwear. (Steel, composite, carbon)
-
Properly inspect PIV for damage or leaks. Completed checklist should be present on PIV.
-
If damage is noted, notify your manager immediately so it may be taken out of service.
-
Keep arms and legs within forklift cage at all times while operating forklift.
-
Never use your cell phone while actively operating a PIV.
-
Always wear your seat belt while operating sit-down forklifts.
-
Watch when going around corners and blind spots. Use horn while driving.
-
Take turns slowly when carrying loads.
-
Always stop at intersections.
-
Drive backwards when reasonable or when your load obscures your vision.
-
Keep forks 3 to 5 inches from the ground.
-
Do not drive over trash/debris.
-
Verify dock chains are hooked on open dock doors.
-
Keep hands and fingers clear of plugs while plugging battery into charger.
-
Make sure plugs of the charger are the same color as the plugs of the forklift. Line up connectors correctly. Plug into the battery, not the lift.
Overstock Shelves
-
Will the observed employee be placing or removing anything from the overstock shelves?
-
Approach the shelf slowly.
-
Raise forks to necessary height and verify alignment prior to entering pallet.
-
Slowly insert your forks into the pallet, verifying your alignment the entire time.
-
Slowly raise the pallet, being mindful of the shelf above.
-
Slowly back the pallet straight out of the bay.
-
Slowly lower the pallet to floor level before proceeding.
-
Verify pallet integrity prior to placing on shelf.
-
Slowly raise the pallet to necessary height and verify alignment before entering bay.
-
Slowly enter the bay, being mindful of everything around it. (Other pallets, shelves, and uprights.)
-
Slowly lower pallet onto the shelf, verifying that the pallet rests on both crossbeams.
-
Verify that your forks are free of the load before backing out.
-
Slowly back out of the pallet and lower your forks to floor level before proceeding.
Trailers
-
Will the observed employee be working on any trailers/box trucks?
-
Bend at the knees to pull dock plate chain.
-
Verify wheels are chocked and trailer is locked out using glad hand locks or steering wheel bar.
-
Turn on dock light and forklift lights when in dark trailers.
-
Sound horn when exiting trailer.
Fall Protection
-
Will the observed employee be using any fall protection?
-
Employees must be properly trained and certified in the use of fall protection.
-
Thoroughly inspect fall protection harness prior to use.
-
Fall protection harness should be in working order and worn correctly.
-
Fall protection harness should always be 100% tied off while working at height.
Lifting, Pushing, Pulling
-
Wear gloves to mitigate risk of splinters or lacerations.
-
Anything over 60 pounds, team lift.
-
Lift with your legs, keep your back straight, and minimize twisting.
-
Grip product with both hands and keep boxes/totes close to your body.
-
When sliding anything across the floor (tote stacks), grip the totes at a lower point and move at a reasonable speed.
-
Tote stacks should be no more than 6 feet high, and only two stacks should be moved at a time.
-
When grabbing pallets, use both hands and carry pallet close to your chest.
-
Ask for help if you cannot reach the top pallet in a stack.
-
Avoid stepping over product or obstacles.
Conveyor Safety
-
Will the employee be working around any conveyor belts?
-
Always be aware of your proximity to the conveyor.
-
Be mindful of loose clothing, long hair, and jewelry when working with conveyors.
-
Never physically touch the belt while it is moving.
-
Use designated crossover points to get over the conveyor.
-
Pull emergency stop in the event of any problems stemming from the conveyor.
-
Must the observed employee clear a jam?
Clearing Jams
-
Use extreme caution when clearing jams on the conveyor.
-
Refrain from climbing on the conveyor. Use applicable tools to extend reach if necessary.
-
Call for maintenance personnel for more extensive jams or damaged parts.
-
Always verify that employees are clear before restarting the line.
Housekeeping
-
Pick up any trash and debris from floor.
-
Ensure your work area is free of trip hazards.
-
Keep food and drink in a stable and clean location.
-
Complete any assigned cleaning tasks.
Closing meeting
-
Any additional hazards or unsafe work behaviors noted during JSO?
-
4 Examples of positive feedback provided?
-
1 Example of constructive feedback provided?
-
Does the observed employee have any feedback or questions?
-
Observers name and signature:
General Safety
-
Drink plenty of water and limit the amount of sugary, caffeinated beverages.
-
Be aware of your surroundings at all times.
-
Walk in designated pedestrian walkways when available.
-
Maintain eye contact with PIV operators.
-
Use hand railings while traversing stairs.
-
Keep hands and clothing clear of conveyors or moving equipment.
-
Use Fastenal-approved safety knife.
Powered Industrial Vehicles
-
Will you be observing anyone on a PIV? I.E. Forklifts, scissor lifts, etc..
-
Is the operator certified on the PIV they are using?
-
Wear safety-toed footwear. (Steel, composite, carbon)
-
Properly inspect PIV for damage or leaks. Completed checklist should be present on PIV.
-
If damage is noted, notify your manager immediately so it may be taken out of service.
-
Keep arms and legs within forklift cage at all times while operating forklift.
-
Never use your cell phone while actively operating a PIV.
-
Always wear your seat belt while operating sit-down forklifts.
-
Watch when going around corners and blind spots. Use horn while driving.
-
Take turns slowly when carrying loads.
-
Always stop at intersections.
-
Drive backwards when reasonable or when your load obscures your vision.
-
Keep forks 3 to 5 inches from the ground.
-
Do not drive over trash/debris.
-
Verify dock chains are hooked on open dock doors.
-
Keep hands and fingers clear of plugs while plugging battery into charger.
-
Make sure plugs of the charger are the same color as the plugs of the forklift. Line up connectors correctly. Plug into the battery, not the lift.
Overstock Shelves
-
Will the observed employee be placing or removing anything from the overstock shelves?
-
Approach the shelf slowly.
-
Raise forks to necessary height and verify alignment prior to entering pallet.
-
Slowly insert your forks into the pallet, verifying your alignment the entire time.
-
Slowly raise the pallet, being mindful of the shelf above.
-
Slowly back the pallet straight out of the bay.
-
Slowly lower the pallet to floor level before proceeding.
-
Verify pallet integrity prior to placing on shelf.
-
Slowly raise the pallet to necessary height and verify alignment before entering bay.
-
Slowly enter the bay, being mindful of everything around it. (Other pallets, shelves, and uprights.)
-
Slowly lower pallet onto the shelf, verifying that the pallet rests on both crossbeams.
-
Verify that your forks are free of the load before backing out.
-
Slowly back out of the pallet and lower your forks to floor level before proceeding.
Trailer Securment
-
Will the observed employee be working on any trailers/box trucks?
-
Employee identifies box truck/trailer is backed in
-
Bend at the knees to pull dock plate chain.
-
Employee grabs the corresponding glad hand lock or air brake lock to the matching dock to lock out the trailer
-
Employee uses man door to exit and does not jump out of dock
-
Employee secure lock out device on trailer or truck
-
Employee verifies wheels are chocked. If not chocked they place the wheel chock in front of the tires
-
Employee places key on hook or maintain control of the key throughout the loading/unloading process
-
Sound horn when exiting trailer.
-
Turn on dock light and forklift lights when in dark trailers.
-
After loading/unloading, the dock plate is popped up
-
Employee close roll up door or places chain across door
-
Employee removes lock device and places both key and device back at the designated location
Fall Protection
-
Will the observed employee be using any fall protection?
-
Employees must be properly trained and certified in the use of fall protection.
-
Thoroughly inspect fall protection harness prior to use.
-
Fall protection harness should be in working order and worn correctly.
-
Fall protection harness should always 100% tied off while working at height.
Lifting, Pushing, Pulling
-
Wear gloves to mitigate risk of splinters or lacerations.
-
Anything over 60 pounds, team lift.
-
Lift with your legs, keep your back straight, and minimize twisting.
-
Grip product with both hands and keep boxes close to your body.
-
When sliding anything across the floor (tote stacks), grip the totes at a lower point and move at a reasonable speed.
-
Tote stacks should be no more than 6 feet high, and only two stacks should be moved at a time.
-
When grabbing empty pallets, use both hands and carry pallet close to your chest.
-
Ask for help if you cannot reach the top pallet in a stack.
-
Place larger pallets on cart or forklift for easier movement.
-
Avoid stepping over product or obstacles.
Product Handling/Pallet Safety
-
Down stack loose product and re-stack any leaning composites or pallets.
-
Damaged or abnormal pallets should be replaced or placed on a stable pallet before being placed on rollers or shelves.
-
Wear cut resistant gloves at all times while working with banding.
-
Will the observed employee be moving product on rollers?
-
Always stand at the back end of the pallet/composite whilst pushing.
-
When possible, use two people to push the pallet/composite.
-
Keep your body straight and push the pallet/composite slowly.
-
When the need arises, use a pry bar to apply leverage.
-
Keep fingers clear from underneath pallet in case the pallet rolls.
-
Will the observed employee be working with rod or strut?
-
Wear cut-resistant gloves at all times.
-
Pick and move one request at a time.
-
Keep fingers clear of pinch points.
-
Use the forklift to pull or place rod and strut. Never attempt this by hand.
-
Place loose pieces back into tube or tape to another piece to keep them from shifting in transit.
-
Leave rod/strut on forks while taping or banding. Never attempt to lift.
-
Will the observed employee be working with any ladders?
-
Pull one ladder at a time.
-
Team lift for heavy or tall ladders.
-
Be aware of your surroundings at all times when carrying ladders.
-
Will the observed employee be working with any kegs?
-
Wear cut-resistant gloves at all times.
-
Ask for help if the keg is too difficult to move.
-
Keep hands out from underneath keg.
-
If a keg is too heavy to lift, have a forklift driver take it to the door.
Conveyor Safety
-
Will the employee be working around any conveyor belts?
-
Always be aware of your proximity to the conveyor.
-
Be mindful of loose clothing, long hair, and jewelry when working with conveyors.
-
Never physically touch the belt while it is moving.
-
Use designated crossover points to get over the conveyor.
-
Pull emergency stop in the event of any problems stemming from the conveyor.
-
Must the observed employee clear a jam?
Clearing Jams
-
Use extreme caution when clearing jams on the conveyor.
-
Refrain from climbing on the conveyor. Use applicable tools to extend reach if necessary.
-
Call for maintenance personnel for more extensive jams or damaged parts.
-
Always verify that employees are clear before restarting the line.
Housekeeping
-
Pick up any trash and debris from floor.
-
Ensure your work area is free of trip hazards.
-
Keep food and drink in a stable and clean location.
-
Complete any assigned cleaning tasks.
Closing meeting
-
Any additional hazards or unsafe work behaviors noted during JSO?
-
4 Examples of positive feedback provided?
-
1 Example of constructive feedback provided?
-
Does the observed employee have any feedback or questions?
-
Observers name and signature:
General Safety
-
Drink plenty of water and limit the amount of sugary, caffeinated beverages.
-
Be aware of your surroundings at all times.
-
Walk in designated pedestrian walkways when available.
-
Maintain eye contact with PIV operators.
-
Use hand railings while traversing stairs.
-
Keep hands and clothing clear of conveyors or moving equipment.
-
Use Fastenal-approved safety knife.
Powered Industrial Vehicles
-
Will you be observing anyone on a PIV? I.E. Forklifts, scissor lifts, etc..
-
Is the operator certified on the PIV they are using?
-
Wear safety-toed footwear. (Steel, composite, carbon)
-
Properly inspect PIV for damage or leaks. Completed checklist should be present on PIV.
-
If damage is noted, notify your manager immediately so it may be taken out of service.
-
Keep arms and legs within forklift cage at all times while operating forklift.
-
Never use your cell phone while actively operating a PIV.
-
Always wear your seat belt while operating sit-down forklifts.
-
Watch when going around corners and blind spots. Use horn while driving.
-
Take turns slowly when carrying loads.
-
Always stop at intersections.
-
Drive backwards when reasonable or when your load obscures your vision.
-
Keep forks 3 to 5 inches from the ground.
-
Do not drive over trash/debris.
-
Verify dock chains are hooked on open dock doors.
-
Keep hands and fingers clear of plugs while plugging battery into charger.
-
Make sure plugs of the charger are the same color as the plugs of the forklift. Line up connectors correctly. Plug into the battery, not the lift.
Overstock Shelves
-
Will the observed employee be placing or removing anything from the overstock shelves?
-
Approach the shelf slowly.
-
Raise forks to necessary height and verify alignment prior to entering pallet.
-
Slowly insert your forks into the pallet, verifying your alignment the entire time.
-
Slowly raise the pallet, being mindful of the shelf above.
-
Slowly back the pallet straight out of the bay.
-
Slowly lower the pallet to floor level before proceeding.
-
Verify pallet integrity prior to placing on shelf.
-
Slowly raise the pallet to necessary height and verify alignment before entering bay.
-
Slowly enter the bay, being mindful of everything around it. (Other pallets, shelves, and uprights.)
-
Slowly lower pallet onto the shelf, verifying that the pallet rests on both crossbeams.
-
Verify that your forks are free of the load before backing out.
-
Slowly back out of the pallet and lower your forks to floor level before proceeding.
Trailers
-
Will the observed employee be working on any trailers/box trucks?
-
Bend at the knees to pull dock plate chain.
-
Verify wheels are chocked and trailer is locked out using glad hand locks or steering wheel bar.
-
Turn on dock light and forklift lights when in dark trailers.
-
Sound horn when exiting trailer.
Fall Protection
-
Will the observed employee be using any fall protection?
-
Employees must be properly trained and certified in the use of fall protection.
-
Thoroughly inspect fall protection harness prior to use.
-
Fall protection harness should be in working order and worn correctly.
-
Fall protection harness should always be 100% tied off while working at height.
Lifting, Pushing, Pulling
-
Wear gloves to mitigate risk of splinters or lacerations.
-
Anything over 60 pounds, team lift.
-
Lift with your legs, keep your back straight, and minimize twisting.
-
Grip product with both hands and keep boxes/totes close to your body.
-
When sliding anything across the floor (tote stacks), grip the totes at a lower point and move at a reasonable speed.
-
Tote stacks should be no more than 6 feet high, and only two stacks should be moved at a time.
-
When grabbing pallets, use both hands and carry pallet close to your chest.
-
Ask for help if you cannot reach the top pallet in a stack.
-
Avoid stepping over product or obstacles.
Chain Conveyors
-
Will the employee be working around any chain conveyors?
-
Always be aware of your proximity to the conveyor.
-
Be mindful of loose clothing, long hair, and jewelry when working with conveyors.
-
Never physically touch the belt while it is moving.
-
Use designated crossover points to get over the conveyor.
-
Push the E-Stop in the event of any problems stemming from the conveyor.
-
Never use the ledge under the chain conveyor as a step
-
Must the observed employee clear a jam?
Clearing Jams
-
Use extreme caution when clearing jams on the conveyor.
-
Refrain from climbing on the conveyor. Use applicable tools to extend reach if necessary.
-
Use pry bar and ask for help when re adjusting boards with full pallets
-
Call for maintenance personnel for more extensive jams or damaged parts.
-
Always verify that employees are clear before restarting the line.
Housekeeping
-
Pick up any trash and debris from floor.
-
Ensure your work area is free of trip hazards.
-
Keep food and drink in a stable and clean location.
-
Complete any assigned cleaning tasks.
Closing meeting
-
Any additional hazards or unsafe work behaviors noted during JSO?
-
4 Examples of positive feedback provided?
-
1 Example of constructive feedback provided?
-
Does the observed employee have any feedback or questions?
-
Observers name and signature:
General Safety
-
Drink plenty of water and limit the amount of sugary, caffeinated beverages.
-
Be aware of your surroundings at all times.
-
Walk in designated pedestrian walkways when available.
-
Maintain eye contact with PIV operators.
-
Use hand railings while traversing stairs.
-
Keep hands and clothing clear of conveyors or moving equipment.
-
Use Fastenal-approved safety knife.
Lifting, Pushing, Pulling
-
Wear gloves to mitigate risk of splinters or lacerations.
-
Anything over 60 pounds, team lift.
-
Lift with your legs, keep your back straight, and minimize twisting.
-
Grip product with both hands and keep boxes/totes close to your body.
-
When sliding anything across the floor (tote stacks), grip the totes at a lower point and move at a reasonable speed.
-
Tote stacks should be no more than 5 feet high, and only two stacks should be moved at a time.
-
When grabbing empty pallets, use both hands and carry pallet close to your chest.
-
Ask for help if you cannot reach the top pallet in a stack.
-
Place larger pallets on cart or forklift for easier movement.
Powered Industrial Vehicles
-
Will you be observing anyone on a PIV? I.E. Forklifts, scissor lifts, etc..
-
Is the operator certified on the PIV they are using?
-
Wear safety-toed footwear. (Steel, composite, carbon)
-
Properly inspect PIV for damage or leaks. Completed checklist should be present on the PIV.
-
If damage is noted, notify your manager immediately so it may be taken out of service.
-
Keep arms and legs within forklift cage at all times while operating forklift.
-
Never use your cell phone while actively operating a PIV.
-
Always wear your seat belt while operating sit-down forklifts.
-
Watch when going around corners and blind spots. Use horn while driving.
-
Take turns slowly when carrying loads.
-
Always stop at intersections.
-
Drive backwards when reasonable or when your load obscures your vision.
-
Keep forks 3 to 5 inches from the ground.
-
Do not drive over trash/debris.
-
Verify dock chains are hooked on open dock doors.
-
Keep hands and fingers clear of plugs while plugging battery into charger.
-
Make sure plugs of the charger are the same color as the plugs of the forklift. Line up connectors correctly. Plug into the battery, not the lift.
Product Handling/Pallet Safety
-
Down stack loose product and re-stack any leaning composites or pallets.
-
Damaged or abnormal pallets should be replaced or placed on a stable pallet before being placed on rollers or shelves.
-
Will the observed employee be moving product on rollers?
-
Always stand at the back end of the pallet/composite whilst pushing.
-
When possible, use two people to push the pallet/composite.
-
Keep your body straight and push the pallet/composite slowly.
-
When the need arises, use a pry bar to apply leverage.
-
Keep fingers clear from underneath pallet in case the pallet rolls.
-
Will the observed employee be working in the pick rack?
-
Use a step stool to reach top shelf items, never climbing past the second shelf.
-
Fold in box flaps and throw away any trash as you are working.
-
Will the observed employee be working with rod or strut?
-
Wear cut-resistant gloves at all times.
-
Pick and move one request at a time.
-
Keep fingers clear of pinch points.
-
Use the forklift to pull or place rod and strut. Never attempt this by hand.
-
Place loose pieces back into tube or tape to another piece to keep them from shifting in transit.
-
Leave rod/strut on forks while taping or banding. Never attempt to lift.
-
Will the observed employee be working with any ladders?
-
Pull one ladder at a time.
-
Team lift for heavy or tall ladders.
-
Be aware of your surroundings at all times when carrying ladders.
-
Will the observed employee be working with any kegs?
-
Wear cut-resistant gloves at all times.
-
Ask for help if the keg is too difficult to move.
-
Keep hands out from underneath keg.
-
If a keg is too heavy to lift, have a forklift driver take it to the door.
Conveyor Safety
-
Will the employee be working around any conveyor belts?
-
Always be aware of your proximity to the conveyor.
-
Be mindful of loose clothing, long hair, and jewelry when working with conveyors.
-
Never physically touch the belt while it is moving.
-
Use designated crossover points to get over the conveyor.
-
Pull emergency stop in the event of any problems stemming from the conveyor.
-
Must the observed employee clear a jam?
Clearing Jams
-
Use extreme caution when clearing jams on the conveyor.
-
Refrain from climbing on the conveyor. Use applicable tools to extend reach if necessary.
-
Call for maintenance personnel for more extensive jams or damaged parts.
-
Always verify that employees are clear before restarting the line.
Housekeeping
-
Pick up any trash and debris from floor.
-
Ensure your work area is free of trip hazards.
-
Keep food and drink in a stable and clean location.
-
Complete any assigned cleaning tasks.
Closing meeting
-
Any additional hazards or unsafe work behaviors noted during JSO?
-
4 Examples of positive feedback provided?
-
1 Example of constructive feedback provided?
-
Does the observed employee have any feedback or questions?
-
Observers name and signature:
-
General Safety
-
Drink plenty of water and limit the amount of sugary, caffeinated beverages.
-
Be aware of your surroundings at all times.
-
Walk in designated pedestrian walkways when available.
-
Maintain eye contact with PIV operators.
-
Use hand railings while traversing stairs.
-
Keep hands and clothing clear of conveyors or moving equipment.
-
Use Fastenal-approved safety knife.
Lifting, Pushing, Pulling
-
Wear gloves to mitigate risk of splinters or lacerations.
-
Anything over 60 pounds, team lift.
-
Lift with your legs, keep your back straight, and minimize twisting.
-
Grip product with both hands and keep boxes/totes close to your body.
-
When sliding anything across the floor (tote stacks), grip the totes at a lower point and move at a reasonable speed.
-
Tote stacks should be no more than 5 feet high, and only two stacks should be moved at a time.
-
When grabbing empty pallets, use both hands and carry pallet close to your chest.
-
Ask for help if you cannot reach the top pallet in a stack.
-
Place larger pallets on cart or forklift for easier movement.
Powered Industrial Vehicles
-
Will you be observing anyone on a PIV? I.E. Forklifts, scissor lifts, etc..
-
Is the operator certified on the PIV they are using?
-
Wear safety-toed footwear. (Steel, composite, carbon)
-
Properly inspect PIV for damage or leaks. Completed checklist should be present on the PIV.
-
If damage is noted, notify your manager immediately so it may be taken out of service.
-
Keep arms and legs within forklift cage at all times while operating forklift.
-
Never use your cell phone while actively operating a PIV.
-
Always wear your seat belt while operating sit-down forklifts.
-
Watch when going around corners and blind spots. Use horn while driving.
-
Take turns slowly when carrying loads.
-
Always stop at intersections.
-
Drive backwards when reasonable or when your load obscures your vision.
-
Keep forks 3 to 5 inches from the ground.
-
Do not drive over trash/debris.
-
Verify dock chains are hooked on open dock doors.
-
Keep hands and fingers clear of plugs while plugging battery into charger.
-
Make sure plugs of the charger are the same color as the plugs of the forklift. Line up connectors correctly. Plug into the battery, not the lift.
Trailer Securement
-
Will the observed employee be working on any trailers/box trucks?
-
Employee identifies box truck/trailer is backed in
-
Bend at the knees to pull dock plate chain.
-
Employee grabs the corresponding glad hand lock or air brake lock to the matching dock to lock out the trailer
-
Employee uses man door to exit and does not jump out of dock
-
Employee secure lock out device on trailer or truck
-
Employee verifies wheels are chocked. If not chocked they place the wheel chock in front of the tires
-
Employee places key on hook or maintain control of the key throughout the loading/unloading process
-
Sound horn when exiting trailer.
-
Turn on dock light and forklift lights when in dark trailers.
-
After loading/unloading, the dock plate is popped up
-
Employee close roll up door or places chain across door
-
Employee removes lock device and places both key and device back at the designated location
Fall Protection
-
Will the observed employee be using any fall protection?
-
Employees must be properly trained and certified in the use of fall protection.
-
Thoroughly inspect fall protection harness prior to use.
-
Fall protection harness should be in working order and worn correctly.
-
Fall protection harness should always be 100% tied off while working at height.
Product Handling/Pallet Safety
-
Down stack loose product and re-stack any leaning composites or pallets.
-
Damaged or abnormal pallets should be replaced or placed on a stable pallet before being placed on rollers or shelves.
-
Will the observed employee be moving product on rollers?
-
Always stand at the back end of the pallet/composite whilst pushing.
-
When possible, use two people to push the pallet/composite.
-
Keep your body straight and push the pallet/composite slowly.
-
When the need arises, use a pry bar to apply leverage.
-
Keep fingers clear from underneath pallet in case the pallet rolls.
-
Will the observed employee be working in the pick rack?
-
Use a step stool to reach top shelf items, never climbing past the second shelf.
-
Fold in box flaps and throw away any trash as you are working.
-
Will the observed employee be working with rod or strut?
-
Wear cut-resistant gloves at all times.
-
Pick and move one request at a time.
-
Keep fingers clear of pinch points.
-
Use the forklift to pull or place rod and strut. Never attempt this by hand.
-
Place loose pieces back into tube or tape to another piece to keep them from shifting in transit.
-
Leave rod/strut on forks while taping or banding. Never attempt to lift.
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Will the observed employee be working with any ladders?
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Pull one ladder at a time.
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Team lift for heavy or tall ladders.
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Be aware of your surroundings at all times when carrying ladders.
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Will the observed employee be working with any kegs?
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Wear cut-resistant gloves at all times.
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Ask for help if the keg is too difficult to move.
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Keep hands out from underneath keg.
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If a keg is too heavy to lift, have a forklift driver take it to the door.
Conveyor Safety
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Will the employee be working around any conveyor belts?
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Always be aware of your proximity to the conveyor.
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Be mindful of loose clothing, long hair, and jewelry when working with conveyors.
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Never physically touch the belt while it is moving.
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Use designated crossover points to get over the conveyor.
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Pull emergency stop in the event of any problems stemming from the conveyor.
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Must the observed employee clear a jam?
Clearing Jams
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Use extreme caution when clearing jams on the conveyor.
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Refrain from climbing on the conveyor. Use applicable tools to extend reach if necessary.
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Call for maintenance personnel for more extensive jams or damaged parts.
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Always verify that employees are clear before restarting the line.
Housekeeping
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Pick up any trash and debris from floor.
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Ensure your work area is free of trip hazards.
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Keep food and drink in a stable and clean location.
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Complete any assigned cleaning tasks.
Closing meeting
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Any additional hazards or unsafe work behaviors noted during JSO?
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4 Examples of positive feedback provided?
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1 Example of constructive feedback provided?
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Does the observed employee have any feedback or questions?
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Observers name and signature:
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General Safety
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Drink plenty of water and limit the amount of sugary, caffeinated beverages.
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Be aware of your surroundings at all times.
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Walk in designated pedestrian walkways when available.
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Maintain eye contact with PIV operators.
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Use hand railings while traversing stairs.
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Keep hands and clothing clear of conveyors or moving equipment.
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Use Fastenal-approved safety knife.