Hydrochloric Decantering Process

• Standard Operating Procedure

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Hazards or risks associated with the task

• Burns to skin
  Muscular injuries such as strains or sprains
  All incidents must be reported

Precautions

• UNDER NO CIRCUMSTANCES IS DECANTING OF PRODUCT TO BE STARTED, PPE MUST BE WORN! This includes the connection of hoses and tank top-cap removal.
  
  

• Select Required PPE for task

  yellow overalls

  gumboots

  plastic apron

  full length glove (BL:shelf 1, wr1)

  Full face respirator

• -Only trained and authorised persons permitted to operate
  -Report all faults to your supervisor
  -DO NOT attempt to undertake any repairs
  -Follow the manufacturers instructions for
  -Use the correct lifting technique ( See manual handling document )
  -Operators must not operate equipment whilst under influence if alcohol or drugs.
  -Operators must inform their supervisor if they are taking prescribed medication that may cause drowsiness or affect their judgement
  
  *********************************ENSURE EXTRACT FAN IS ON*******************************
  *********************************CONES ARE PLACED IN AREA*******************************
  ****************************ENSURE SIGNS ARE PRESENT************************************
  

• Who must the operator report unsafe conditions or faulty components

  Enter comments

Process Only trained operators are permitted to undertake this task. Operator must follow manufacturers instructions

• Are all materials required available?

  Yes

  No

  N/A

• Select equipment required

  packaging( Peter Fell )

  1.2L containers

  5L containers

• Are the wash gloves present?

  Yes

  No

  N/A

• Are the hoses ( with all plastic bowser) in good working condition? <br>

  Yes

  No

  N/A

• Camlocks fittings are in good working order?

  Yes

  No

  N/A

• Operator knows how to turn the valve off at the tank end, if they are altering or checking anything?

  competent

  under supervision

  needs training

• Operator demonstrates how to empty bowser line into waste basket

  competent

  under supervision

  needs training

• Operator is displays how to rinse gloves and remove PPE.

  competent

  under supervision

  needs training

• Are the caps fitted correctly

  Yes

  No

  N/A

• Have each bottle been tested for a leak test

  Yes

  No

  N/A

• Have each bottle been rinsed with water to ensure no acid is present on the exterior of the bottle?

  Yes

  No

  N/A

• Has the operator dried the bottle and applied the correct classification label to the bottle? <br>(Please attach photo of label)

  Yes

  No

  N/A

• Check the production order is correct to specification

  Yes

  No

  N/A

• Is the this complete?

  Yes

  No

  N/A

• Trainer name:

  Sign

• Employees name

  Sign

• Test number

  test 1

  test 2

  test 3

• Select date

  Date