Integral - Costco PPM Inspection

• Conducted on

  Date

• Conducted By

  Select Anton Harding Craig Cork Arron Toomey Mark Durant Steve Robinson Alessandro Babato Dez Oates Andy Williams Shane Gibbons Rob Fisher

  • Anton Harding
  • Craig Cork
  • Arron Toomey
  • Mark Durant
  • Steve Robinson
  • Alessandro Babato
  • Dez Oates
  • Andy Williams
  • Shane Gibbons
  • Rob Fisher

• Site name

  Select Costco Birmingham Costco Croydon Costco Cardiff Costco Bristol Costco Hayes Costco Leicester Costco Southampton Costco Sunbury Costco Chingford Costco Coventry Costco Farnborough Costco Milton Keynes Costco Reading Costco Stevenage Costco Thurrock Costco Watford Costco Wembley

  • Costco Birmingham
  • Costco Croydon
  • Costco Cardiff
  • Costco Bristol
  • Costco Hayes
  • Costco Leicester
  • Costco Southampton
  • Costco Sunbury
  • Costco Chingford
  • Costco Coventry
  • Costco Farnborough
  • Costco Milton Keynes
  • Costco Reading
  • Costco Stevenage
  • Costco Thurrock
  • Costco Watford
  • Costco Wembley

• Integral job number

• Has the relevant risk assessment been carried out?

  Yes

  No

• Does the work involve working at height?

  Yes

  No

• Have you made the store aware and completed the relevant store processes?

• Detail any other Health & Safety issues

Please complete one section per pack

• Detail the pack identification e.g. HT1

• Detail the refrigerant used in this pack

  Select R448A R404AR R407F CO2 R134A R449A

  • R448A
  • R404AR
  • R407F
  • CO2
  • R134A
  • R449A

• Is the refrigerant level visible in the sigh glass?

  Yes

  No

• Is the pack oil level satisfactory?

  Yes

  No

• Are there any alarms on the main controller or backup controller relating to this pack?

  Yes

  No

• Are all compressors operational and free of undue vibration

  Select Yes No

  • Yes
  • No

• Are all compressor crank case heaters operation?

  Yes

  No

• Do the compressor oil regulators have a good oil level and are they operational?

  Yes

  No

• Is the pack free from oil?<br>

  Yes

  No

• Is there any evidence of floodback?

  Yes

  No

• Are there any electrical burn marks within electrical panel?

  Yes

  No

• Is the isolator in good condition and fully functional?

  Yes

  No

• Does the pack have a main HP switch fitted?

  Yes

  No

• Speak to the office to check if HP Switch has been tested within the last 12 months

• Detail the main pack controller HP safety settings

• Are all extract fans operational and lights working?

  Yes

  No

• Are all condenser / gas cooler fans operation?

  Yes

  No

• Are the condensers clear of debris after standard brush down?

  Yes

  No

• Generate an alarm and ensure a signal is raised on the panel. Has the signal been received?

  Alarm received on the panel

  Alarm not received

• Confirm the pack is tidy and clear of rubbish

• Oil filter checks - Select relevant statement

  Select Oil filter replaced within last 12 months and labelled with date Oil filter replaced within the last 12 months but not labelled Oil filter needs replacing

  • Oil filter replaced within last 12 months and labelled with date
  • Oil filter replaced within the last 12 months but not labelled
  • Oil filter needs replacing

• Drier filter checks - Select relevant statement

  Select Drier filter replaced within the last 12 months and labelled Drier filter replaced within the last 12 months - not labelled Drier filter to be replaced

  • Drier filter replaced within the last 12 months and labelled
  • Drier filter replaced within the last 12 months - not labelled
  • Drier filter to be replaced

• Confirm leak testing has been completed on accessible areas

  Yes

  No

• Has a leak been detected?

  Yes

  No

Please complete one section per coldroom

• Detail the coldroom type

• Are all evaporators clear of ice/debris

  Yes

  No

• Are all evaporator fans working?

  Yes

  No

• Are all drains clear?

  Yes

  No

• Are probes/thermosimples in the correct position and working?

  Yes

  No

• Is the coldroom control panel in good order with no burnt cable connections?

  Yes

  No

• Are there any coldroom fabrication issues?

  Yes

  No

• Confirm leak testing has been completed on accessible areas

  Yes

  No

• Has a leak been detected?

  Yes

  No

Shop Floor Checks

• Confirm leak testing has been done on accessible areas

  Yes

  No

• Have any leaks been identified

  Yes

  No

• Are all thermosimple displays working?

  Yes

  No

• Are all case lights working?

  Yes

  No

• Is there a good airflow on the caes?

  Yes

  No

• Are kickplates fitting as they should be?

  Yes

  No

• Are there any visible water leaks?

  Yes

  No

• Are all cases in good condition?

  Yes

  No

• Are there any current alarms on the alarm panel?

  Yes

  No

• Are there any recent repeat alarms in the alarm panel history?

  Yes

  No

  N/A

• Complete a dial out test to ensure alarm is received by monitoring company and detail the time this was carried out

  Date

• Confirm the dial out test worked successfully

  Yes

  No

• Is there a leak detection panel on this site?

  Yes

  No

• Detail the manufacturer

• Are there any alarms on the leak detection panel?

  Yes

  No

  N/A

• Are there any empty cylinders on site?

  Yes

  No

• Detail any other comments