Internal Audit Record-Foreign Body and Removal Equipment

• Client / Site

• Location : New World Foods
  Address

• Conducted on 16/08/22 12:56

  Date

• Prepared by: Darlington Ayakazi

Internal audit record-Foreign Body and removal equipment

• Are the following HACCP records available- HAZ4.5, PROD7.6, REC11.1A, REC11.13B, PROC8.9A, B. HAZ 4.11 FOR CCP- CCP test detector sheet, PROD 7.11, low risk slicer/foreign body prevention checks REC11.4AC, Knife register-safety knives, Glass/Hard plastic Monthly audit sheet

  Select Yes No N/A

  • Yes
  • No
  • N/A

• Complience- Does the company use any raw material supplied in glass containers?

  Yes

  No

  N/A

• Are glass or hard objects allowed in production areas?

  Yes

  No

  N/A

• Are there glass breakage reports?

  Yes

  No

  N/A

• Does the company use start-up checks for low and high risk areas? does it include tools and instruments especially sharp objects like knives in low areas?

  Yes

  No

  N/A

• Do we have specific debagging/decanting or unpacking procedures in place?

  Yes

  No

  N/A

• Are there any documentation?

  Yes

  No

  N/A

• Are there policies to ensure site equipment are maintained to ensure they work correctly?

  Yes

  No

  N/A

• Is there an evidence?

  Yes

  No

  N/A

• Are metal detection checks carried out daily?

  Yes

  No

  N/A

• Are there evidences?

  Yes

  No

  N/A

• Are any of the raw materials capable of contaminating final product

  Yes

  No

  N/A

undefined

• Yes

  No

  N/A

• 21.2 Are there specific risk assessment for metal contamination on automated packing lines as part of HACCP?

  Yes

  No

  N/A

• Do we have HAZ4.5 (report sheet)

  Yes

  No

  N/A

• 21.3 If foreign bodies are detected are the details stored along with production batch and also detailing/describing the finding?

  Yes

  No

  N/A

• 21.4 Are there specific risk assessment for glass/hard plastic in production area or breakage procedure PROC 8.9A?

  Yes

  No

  N/A

• does the company carry out monthly glass and brittle plastic audits?

  Yes

  No

  N/A

• Are changes reported or raised for repair notices to engineers?

  Yes

  No

  N/A

• 21.6 Does PROC8.9A contain steps to be carried outin case of glass breakage such as isolation and quarantine of products?

  Yes

  No

  N/A

• 21.7 is there a specific wood control procedure in place?

  Yes

  No

  N/A

• 21.8 To control knives and scissors company only allows knives and scissor provided by the company?

  Yes

  No

  N/A

• If yes are there start up records for these? eg REC11.24 for Urschel slicer and 11.4 AA, AB and AC for slicers in LC area?

  Yes

  No

  N/A

• 4.10 Does the company use 3 conveyorized metal detectors for ready packed jerky and throat metal detectors for loose jerky before being packed in polythene pouches?

  Yes

  No

  N/A

• 4.10.1.1 Does the company HACCP plan show control and instruments in place for control of foreign bodies?

  Yes

  No

  N/A

• 4.10.1.2. Is the info on the M&S section above ?

  Yes

  No

  N/A

• 4.10.1.3 Are all Are start-up and every 30, 60mins checks in place for end line metal detectors?

  Yes

  No

  N/A

• 4.10.1.4 Are all foreign bodies and contaminants subject to investigation?

  Yes

  No

  N/A

• 4.10.2.1 How many sizes of sieves are available?

  Yes

  No

  N/A

• 4.10.2.2 Are the sieves and filters subject to daily inspection and are the records kept on daily start-up sheet?

  Yes

  No

  N/A

• 4.10.3.1Are there bulk metal detector in place as well for for aluminum lined pouches?

  Yes

  No

  N/A

• If yes are there contamination bags testing for 12kg before packing?

  Yes

  No

  N/A

• 4.10.3.2 I there an automated reject system and belt stop start system in place?

  Yes

  No

  N/A

• 4.10.3.3 Are these details in the M&S section about metal detection

  Yes

  No

  N/A

• 4.10.3.4 Do the company use specified test pieces that differs depending on automated line, hand packing line throat and bulk metal detector?

  Yes

  No

  N/A

• 4.10.4.1Are any types of magnets in use?

  Yes

  No

  N/A

• what are the magnet strength for magnets in use?

  Yes

  No

  N/A

• 4.10.5.1 Are optical devices used in sorting out unsatisfactory products?

  Yes

  No

  N/A

• 4.10.6.1 Are packaging container supplied in rigid state eg bottles empty cans or glass jar

  Yes

  No

  N/A

• 4.10.6.2 Is there an in-line automated container cleaning system in use for packages and pouches?

  Yes

  No

  N/A

Recommendations

• List recommendations here

Completion

• Full Name and Signature of Inspector

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