Invest Casting Nozzle, Shroud Product Audit

• eSMS audit reference

• Audit Title

• Vendor Name

• Vendor Ref

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

General Info

eSMS or PLM Info

• Qual # (SQ-xxxxxx) & associated qualifications

• Scope

• Qualified drawing number and revision

• Previous audit on same subject #:

• ISO Certification

DART/PLM/TC5 Info

• Latest Released Drawing # and Rev

• Part # and Rev

• Part Description

• GE Applicable Documents

AUDIT DATA

• PO # audited

• Drawing # and rev (called on PO):

• Part # and rev (called on PO):

• Other documents called on PO :

• Qual # called on PO:

MPP DATA

• Vendor Applicable Internal Procedures

• Vendor Tooling List called on MPP

• Vendor Control tools called on MPP

• Sub-Suppliers

OTHER

• Volume supplied last year

• Forecasted volume this year

• SDR activity last year/current year (Vendor responsibility)

• NCR activity last year/current year

• Fulfillment performance

• Check if no lack of production for more than 18 months

PRODUCT AUDIT / DOCUMENTATION

PO ANALYSIS

• Is drawing revision called on PO same as latest GE released drawing ?

  Yes

  No

  N/A

• Is part revision called on PO, MPP and latest GE revision the same ?

  Yes

  No

  N/A

• Is qual # called on PO the applicable one ?

  Yes

  No

  N/A

• Does the supplier possess all documents called in PO with their latest revisions ?

  Yes

  No

  N/A

DOCUMENTATION

• Is there a qualification for this ref x vendor in eSMS/PLM?

  Yes

  No

  N/A

• Are there any FPCRs on this qual ?

  Yes

  No

  N/A

• Does the supplier has a copy of the 623A form available in house ?

  Yes

  No

  N/A

• Is the MPP rev on e-SMS/PLM same as the one applicable at vendor ?

  Yes

  No

  N/A

• Are all drawing/specifications evolutions (since qual was closed) applied by vendor?

  Yes

  No

  N/A

• If yes, was (were) the evolution(s) documented with the right process?

  Yes

  No

  N/A

• Does the supplier has copies of all latest GE specifications?

  Yes

  No

  N/A

• Are all internal procedures still valid and used? Do they have same revision n° as during qual ?

  Yes

  No

  N/A

• Are data cards/parameter sheets still valid and applied ?

  Yes

  No

  N/A

• Are there any evidences of periodic layouts of the tools ? What periods were defined and how ?

  Yes

  No

  N/A

• Is the maintenance activity performed on each tooling scheduled and recorded when achieved?

  Yes

  No

  N/A

• Is documentation of proprietary process documented in a revision controlled procedure ?

  Yes

  No

  N/A

• Are those documents referenced in MPP by document ID and revision number ?

  Yes

  No

  N/A

• Are frozen process parameters clearly identified on MPP ?

  Yes

  No

  N/A

PRODUCT QUESTIONNAIRE

DIMENSIONAL/INVESTMENT CASTING + DATUM MACHINING

• Are datum planes established as per drawing requirements ?

  Yes

  No

  N/A

• Are features checked to the drawing datums ?

  Yes

  No

  N/A

• Are all CTQs checked and recorded on all parts ?

  Yes

  No

  N/A

• Are all other features within drawing requirements ?

  Yes

  No

  N/A

• Are all non-conforming features related to an SDR ?

  Yes

  No

  N/A

• Where EDM is used (ex: to remove gates, lugs) and casting delivered with the as- EDM'd surface, are machining operations compliant with GE spec P3D-AG1 ? (metallurgical evaluation)

  Yes

  No

  N/A

DIMENSIONAL/ COOLING HOLES

• Are diameters of CH within drawing requirements ?

  Yes

  No

  N/A

• Are cooling holes true position within drawing requirements ?

  Yes

  No

  N/A

• Are all cooling holes completely drilled (completely open)?

  Yes

  No

  N/A

• Is part compliant with visual inspection requirements ?

  Yes

  No

  N/A

• Is number of holes compliant with drawing requirements ?

  Yes

  No

  N/A

• Is taper size within requirements ?

  Yes

  No

  N/A

• Is scarfing within specified limits ?

  Yes

  No

  N/A

• Is washout within specified limits ?

  Yes

  No

  N/A

• Are all other features compliant with drawing requirements ?

  Yes

  No

  N/A

• Are all CTQs checked and recorded on all parts ?

  Yes

  No

  N/A

• Are all non-conforming features related to an SDR ?

  Yes

  No

  N/A

DIMENSIONAL/SIDEWALLS, FACES, SEAL SLOTS

• Are surfaces profile within drawing requirements ?

  Yes

  No

  N/A

• Are surfaces location within drawing requirements ?

  Yes

  No

  N/A

• Is surface quality within dwg requirement (roughness,…) ?

  Yes

  No

  N/A

• Is part compliant with visual inspection requirements ?

  Yes

  No

  N/A

• Are all other features compliant with drawing requirements ?

  Yes

  No

  N/A

• Are all CTQs checked and recorded on all parts ?

  Yes

  No

  N/A

• Are all non-conforming features related to an SDR ?

  Yes

  No

  N/A

MARKING - PRESERVATION - HANDLING

• Marking: is the height of characters conforming?

  Yes

  No

  N/A

• Does the marking comply with dwg requirements ? (composition, location)

  Yes

  No

  N/A

• Are parts identified per P23A-AG2 ?

  Yes

  No

  N/A

• Are the parts clean ? (free from oil, foreign material, metal chips, cutting fluids, detergent,…)

  Yes

  No

  N/A

• Are parts handled with clean hands or gloves ?

  Yes

  No

  N/A

• Are handling conditions acceptable ?

  Yes

  No

  N/A

• Is cleanliness of part preserved during handling ?

  Yes

  No

  N/A

NDT INSPECTION

• Are NDT requirements, frequencies still applicable ? (FPI, X-ray, US,…)

  Yes

  No

  N/A

• Is vendor FPI line qualified by GE ?

  Yes

  No

  N/A

• Is vendor X-ray process qualified by GE ?

  Yes

  No

  N/A

• Is vendor part X-ray tech sheet approved by GE ?

  Yes

  No

  N/A

• Is Ultra Sonic inspection process approved by GE ?

  Yes

  No

  N/A

• Is part visually acceptable ? (no porosity, crack,…)

  Yes

  No

  N/A

CMM INSPECTION

• Are datum surfaces established as per drawing requirements ?

  Yes

  No

  N/A

• Is the CMM program same as the qualified one ? Evaluate CMM program evolution since qualification.

  Yes

  No

  N/A

• Are all CMM features checked to the drawing defined datums ?

  Yes

  No

  N/A

• Are CMM fixtures regularly checked (dimensional layout + gage R&R) for accuracy?

  Yes

  No

  N/A

• Is CMM program accurate for measured items ? Radii,…

  Yes

  No

  N/A

• Is the dimensional report limits compliant with latest released drawing ?

  Yes

  No

  N/A

AIRFLOW TESTING

• Is part flowed as per MPP ?

  Yes

  No

  N/A

• Is the airflow program same as the qualified one ? Evaluate program evolutions since qualification

  Yes

  No

  N/A

• Is airflow within drawing requirements ?

  Yes

  No

  N/A

• Is leakage checked during test ?

  Yes

  No

  N/A

• Is airflow stand regularly checked (for potential leakage) ?

  Yes

  No

  N/A

• Is a master piece available for stand daily evaluation ?

  Yes

  No

  N/A

• Is the airflow report compliant with drawing requirements ?

  Yes

  No

  N/A

FINAL RELEASE

• Is there a certificate of conformity for all parts ?

  Yes

  No

  N/A

• Is the packaging compliant with GE quality requirements ?

  Yes

  No

  N/A