Information

  • Document No.

  • Company Name

  • Surveillance Location

  • Name of Auditor

  • Welder / Welding Operator Name

  • Date of Audit

General

  • Contract Number

  • Client

  • Drawing Number

  • Applicable Welding Code

Welder / Welding Operator

  • Name

  • Welder ID

  • Does the Welder / Welding Operator have all drawings and relevant process information with the job?

  • If the answer above is No, please include details

  • Does the Welder / Welding Operator have a copy of the project specific WPS pack?

  • If the answer above is No, please include details

  • Please include details of the WPS pack being used, (e.g. code A, what is the revision number, etc)

  • Do the details above match the ones on the document control system?

  • If the answer above is No, please include details

Welding Equipment (before use)

  • Welding set number?

  • Please include photos of the welding set

  • Is the welding set calibrated?

  • Please include a photo of the calibration sticker

Welding Consumable

  • Consumable being used brand name and type?

  • Photo of consumable packet (if available)

  • Consumable size?

  • Does the consumable being used match the consumable on the WPS being used?

  • If the answer above is No, please include details

Sample Welding Operation

  • WPS number being used?

  • Weld process number being performed?

  • Shielding / backing gas being used (Inc type and mixture)

  • Gas flow rate?

  • Weather protection being used? No fan on welding stations facing the welder!

  • Pre-heat temperature?

  • Interpass temperature

  • How is the welder measuring the Pre-heat and Interpass temperatures

  • How is a stable environmental temperature at the work place ensured?

Heat Input calculation based on actual results recorded

  • Voltage?

  • Amperage?

  • Run out length / time? (mm/min)

  • Calculate the heat input from the above values (Amps x Volts x (0.6 or 0.8 or 1.0) / Travel Speed (mm/min) = Heat Input)

  • Does the calculated heat input above match the heat input value on the WPS (within 10%)?

  • If the answer above is No, please provide more information

Final Inspection

  • Visually inspect the completed weld and add comments below

  • Photo of weld upon completion

Welding Equipment (After use)

  • Is the Voltmeter / Ammeter working OK?

  • Are all cables and hoses in good condition?

  • Are the Gas regulators in good condition?

  • Is the Welding set in good working order?

  • If you have answered No to any of the above within this category please provide details

  • Equipment faults must be reported to the Welding Engineer or Quality Manager, equipment must be removed from the shop floor and quarantined until corrective action is taken.

Close of audit

  • Any comments from the Welder / Welding Operator?

  • Any final thoughts from the auditor? (Any actions required)

Approval of the Audit

  • Print name of auditor

  • Auditor Signature

  • Date Audit Completed

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.