Title Page
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Zone #
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Conducted on
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Prepared by
GENERAL INSPECTION
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Whole Zone?
SORT
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Is there anything that has not been used in the last 30 days within the area? (i.e. machinery, equipment, supplies, etc.)
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Are the floors free of trash, debris, tools, supplies, and product?
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Are aisles, doorways, electrical panels, fire extinguishers , pipes, and flue spaces free from material and blockages?
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Are safety hazards and possible obstructions eliminated/identified in the area?
SET IN ORDER
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Are work areas, storage areas, staging lanes, tools and supplies clearly labeled, marked?
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Are lifts, computers/printers, equipment and columns easily identified by numbers or labels?
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Are team boards/bulletin boards up to date, organized, and free of out dated material?
SHINE
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Are trash and recycling being controlled in the area?
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Are slot locations free of empty pallets and trash?
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Are locations clean, well kept, staged safely and in good repair? No hanging shrink wrap, damaged product, and tipping or falling of boxes.
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Are pallets stacked in a safe manner throughout the warehouse? Stack where there are no safety concerns of leaning or falling product.
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Are there any products where packaging has been altered? This will cause a safety concern as it begins to lean or fall.
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Are locations in pick ready condition?
STANDARDIZE
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Are shine maps available and employees aware of responsibilities? Ask an employee.
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Is standard work in place, including quality checks, and accessible within the work area?
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Are floor tapes and painted lanes and labels being sustained and adhered to?
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Are visual safety signs used to identify hazards in the area?
SUSTAIN
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Are all lift start-up safety checks carried out and documented?
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Is everyone in the area wearing proper high visibility safety vest?
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Are emergency plans, labels and equipment visible and properly stored in area?
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Are corrective actions from the previous 6S audit identified, communicated to the employees and adhered to?
SAFETY
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Are aisles clear of any materials?
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Are rack uprights and beams in good condition?
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Are inspections for all fire extinguishers up to date?
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Are all emergency exits clear of blockage?
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Are the exit signs working?
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Are overhead lighting, skylights, insulation and roof in good condition?
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Are the employees using safety harnesses and protective equipment needed while performing their function?
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Are the employees applying the proper lifting technique while handling materials?
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Are visitors and employees remaining in designated safe areas and walkways?
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Are all interior and exterior lights working?
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Do dock doors work properly and close completely?
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Are dock doors closed when not in use?
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Are forklifts being operated safely?
