Information
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Site
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Section
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Conducted on
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Prepared by
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Personnel
Task 1
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What is the task?
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Photo of the Task
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Is a Risk Assessment readily available for the Task?
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Has the Risk Assessment been reviewed in the last 12months ?
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Is a MAC Assessment readily available for the Task?
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Has the MAC Assessment been reviewed in the last 12 months ?
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Is an SOP readily available for the Task?
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Has the SOP been reviewed in the last 12 months?
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Who is performing the task?
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Is there evidence readily available to show that the employee is competent at the task?
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Can the employee list 3 hazards associated with the task?
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Is the employee using Kinetic Handling for the Task?
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Eye Protection being worn correctly
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Hearing protection being worn correctly
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Appropriate Gloves being worn?
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Is there evidence of a pre use check this shift?
Task 2
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What is the Task?
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Take a Photograph of the Task
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Is there a Risk Assessment readily available for the Task?
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Has the Risk Assessment been reviewed in the last 12 months?
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Is a MAC Assessment readily available for the Task?
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Has the MAC Assessment been reviewed in the last 12 months?
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In an SOP for the Task readily available for the Task?
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Has the SOP been reviewed in the last 12 months?
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Who was performing the task?
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Is there evidence readily available to show that the employee is competent at the task?
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Can the employee list 3 hazards associated with the Task?
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Is the employee using Kinetic Handling for the Task?
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Is Eye protection worn correctly
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Is Hearing protection worn correctly?
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Are appropriate Gloves being worn?
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Is there evidence of a pre use check this shift?
Training Management
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Is there evidence of a training matrix in the Section?
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Does the Training Matrix identify a series of stages of competency?
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Are there other team members on the matrix who's training is out of date?
LOTO
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What is the process / machine?
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Who is running the process / machine?
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What sources of Energy are applicable?
- Kinetic
- Thermal
- Pnuematic
- Gravity
- Electrical
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Is a LOTO procedure posted?
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Are all these sources of Energy identified on the LOTO procedure
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Can the employee explain the purpose of LOTO?
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Can the employee demonstrate how to LOTO?
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Are there enough suitable devices to LOTO all the sources of hazardous energy?
Machine Safety
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Name of Machine / equipment
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Photo of the Machine / equipment
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Is the machine meant to be used for the purpose for which it is being used?
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Does the machine have controls that are readable?
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Choose 1 emergency stop. Press it .. does it work? Comment if the machine doesn't stop straight away
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Do all the stop buttons require an action or key to release?
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Do the guards appear to be properly in position?
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Can access to dangerous parts of the machine be obtained?
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If interlocks are used choose 1 and attempt to gain access when the machine is running
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Is there anything around the machine that might cause harm?
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If appropriate is a push stick being used?
Fire
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Is an evacuation plan displayed on all exits showing all relevant escape routes and roll call position?
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Select a Fire Point
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Are all extinguishers in place and clearly marked for the type of fire?
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Have these extinguishers been serviced in the last 12 months?
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Have the extinguishers been checked by JW in the last Month?
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Is the access to extinguishers free from obstructions? There should be 90cm clear space and easy access.
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Is there adequate Emergency Exit direction signs from where you are?
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Can departmental emergency exits be easily opened from the inside? Try one.
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Is emergency lighting inside and outside of the exits
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Is the external route from emergency exits clear? No trip hazards and well lit if at night.
Emergency Procedures
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Does the person leading the Team know who is the incident controller?
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Does the person leading the team have a current roster for this shift or can demonstrate how to produce one?
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Is there emergency procedures issued by the section telephone?
5S
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Are Safe walkways clearly defined?
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Are these walkways free of obstruction?
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Are there clearly marked areas for material used in the process?
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Are there materials in excess of the allowed spaces?
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Is the area free from trip hazards from fixed wires or air lines?
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Is the area free from tooling trip hazards including retractable lines left trailing?
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Is the area free from fixed trip hazards
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Are these fixed trip hazards highlighted?
Work Benches
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Name of Bench
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Photo of bench
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Clear of rubbish / clutter?
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No damaged hand Tools
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No damaged powered Tools
Vibration
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Are vibrating tools used in the section
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Describe the method to ensure workplace exposure to vibration
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Name of current or latest person to used vibrating tools
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Can the section leader provide evidence to ensure the workplace exposure is below the lower threshold?
Waste Management
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Is the waste segregated correctly? Provide evidence
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Bins not full?
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Waste containers / IBCs / skips appropriately identified whilst being used?
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Does the are require spill kits
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Are the spill kits appropriate for the fluids?
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Are the spill kits full?
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Is there evidence of the spill kits being checked?
Racking
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Is there racking in the area
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If there Is there evidence of damage above SEMA guidance, has the racking been off loaded?
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Is there evidence of local racking inspection within the last month easily available ?
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Is there evidence of independent racking inspection within the last 12 month easily available?
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Are appropriate SEMA boards posted?
SQCDI Boards
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Does the section have its own SQCDI board?
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Does the S section show the Safety Cross
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Is the Cross upto date?
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Are there daily hazards being recorded on the 3C chart?
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Is there evidence of these hazards being actioned on the 3C chart/
Electrical
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Machine / Section ?
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Are all 240v cords using an RCD socket?
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Are extension plugs surge protected?
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No sign of extension plugs being linked together?
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Portable items found without PAT testing sticker?
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No frayed or damaged leads?
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No trailing leads?
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No access possible to live circuits
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Cabinets properly locked?
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Adequate access to switch gear
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Wiring from disconnected plant properly terminated?
Ladders
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Is there any ladders in the section?
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Is there evidence of a pre use check?
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Are the ladders in an acceptable condition?
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Is the ladder tagged and is the tag up to date?
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Are unused ladders locked?
First Aid
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Name a First Aider on shift now?
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First Aid supplies sufficient and in date?
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Eye wash stations full and in date?
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First Aiders identified on the Area notice board?
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Is there enough First Aiders on shift? 1 first aider for every 50 employees?
Fork Lift Trucks
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Name of FLT Driver
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Driver wearing a lap belt restraint
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Evidence that the truck has had a pre shift check?
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Driving Standard acceptable?
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Good use of Horn and slowing down at doorways?
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Is the FLT fitted with the blue reversing light and is it working?
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Is the driver and operators observing the 3 meter rule?
Knives
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Were knives observed during the audit?
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What type of knife is in use?
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Remove the knife from use immediately, auto retract knives are the minimum standard. Inform the area supervisor of the raised concern.
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Is the operator wearing cut resistant gloves?
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Are the operators trained in the use of knives?