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Jetcrete Plant Asset Audit
Jetcrete Plant Asset Audit
Justin Birks

Jetcrete Plant Asset Audit

Asset Audit

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Free Jetcrete Plant Asset Audit Checklist

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Title Page

  • Asset Number

  • Document No.

  • Hour Meter

  • Conducted on

  • Prepared by

  • Site location

  • Personnel

1.Electrical

  • Muirhead Engine Protection System To Monitor Coolant Level, Temperature And Oil Pressure, Which Will Return Machine To Low Idle. (If No Oem Provided). Similar System

  • Two (2) Lockable Battery Isolators Which Will Independently Shutdown Engine, One In Operators , One External Of Cab Accessible From Ground Level, To Be Installed With Triple Insulated Cables. All Isolation Points To Be Clearly Indicated.

  • Two (2) Estops Isolators Which Will Independently Shutdown Engine, One In Operators , One External Of Cab Accessible From Ground Level, Cables. All Isolation Points To Be Clearly Indicated.

  • Revolving Amber Light On Separate Circuit On Drills, Service Vehicles And Light Vehicles.

  • Jump Start Receptacle Fitted.

  • Triple Insulation Of Wiring Where It Runs Through Bulk Heads.

  • Park Brake Indicator (Red) Visible From Operator?S Position. Illuminated When Applied.

  • Service Brake Lights On The Rear Of Machine.

  • Brake Residual Pressure Indicator Visible From Operator?S Position.

  • When The Park Brake Is Applied The Rear Brake Lights Will Light Up.

  • Tail Lights To Be Illuminated At All Times When Battery Isolator Is On.

  • Rear Control Box?S Condition Labels And Operation And Has Protective Cover.

  • All Fitted With Reverse Camera'S And Operational.

  • Main Battery Fuse / Circuit Breaker Fitted F11 Fuse.

  • Circuit Breakers / Blade Fuses Fitted To All 12 - 24 Volt Systems.

  • Automatic Braking Application And Impending Brake Actuation Light Inter Lock With Park Brake.

  • Decals To Define All Lights, Gauges And Controls.

  • Is The Emergency Beacon Switch Fitted/Tested And Radio Tuned To Site.

  • Does Vehicle Have Collision Avoidance System Fitted. Portable Units As A Minimum Must Be Fitted To All Vehicles At Some Sites. Safety Department Manage Portable Units Where Applicable.

  • Reverse Alarm. Horn And All Lights.

2.Engine

  • Power To Run Solenoid On Fuel System Fitted - Doir Zme829Mn ? 1997

  • All Exposed Exhaust Including Manifold Exceeding 300 Degrees C To Be Heat Shielded With Non Porous Flame Resistant Material

  • All Fuel Lines To Be A Minimum Of Single Wire Construction, Diesel Rated To Sae1527, Iso7840-A1 And Fitted With Gates Heat Guard In Engine Bay

  • Manual Pressure Release Cap On Radiator

  • All Fuel System Water Traps To Be Of A Non Flammable/Breakable Construction

  • Air Cleaner, Pre Cleaner

  • Oil Level And Leaks

  • Blow By, Exhaust Smoke And Noises

  • High Idle And Low Idle

  • Exhaust And Inlet Leaks

  • Throttle Linkage

  • Muffler And Extension/ Tail Pipe

  • Sensors And Wiring

  • Coolant Level And Sight Glass, Conditioner And Leaks

  • Hoses And Clamps

  • Fan And Shrouds

  • Radiator Core, Tanks

  • Fan Bearings, Pulleys And Belts

  • Water Pump And Coolers

  • Monitoring System Condition And Type

  • Sensors And Wiring

  • Ac Compressor, Pulley And Belt

  • Ac Condenser, Hoses And Valves

  • Heater Hoses And Taps

  • Engine Oil Filter Mounted To Prevent Spillage Of Oil On Hot Surface And Easy Access

3.Pump Drives

  • All Hydraulic Hosing Which Runs From A Supplementary Pump Driven From The Front Timing Gears Are To Be Shrouded With Gates Heatguard.

  • Oil Level

  • Leaks And Noises

  • Mountings And Hoses

  • Sensors And Wiring

  • Pressure Cleaner Operation / Wash Down Pump

4.Transmission

  • Oil Level

  • Leaks And Noises

  • Check Gear Select And Slippage

  • Filter For Contamination

  • Linkages And Operation

  • Gauges

  • Mountings And Bolts

  • Hoses And Lines

  • Breather For Blockage

5.Drivelines

  • Movement In Drive Lines

  • Drive Line Alignment

  • Retarder Mounts And Retarder Operation

  • Centre Carrier Bearing

6.Differential & Final Drives

  • Oil Level, Breathers For Blockage And Leaks

  • Extended Diff. Breathers Fitted

  • Noises

  • Axle Mounting And Bolts

  • Trunnion And Mounting

  • Suspension Mounting

  • Sensors And Wiring

7.Steering

  • Operation

  • Steering Linkages If Fitted

  • Steering Box (If Fitted)

  • Oil Leaks

  • Cylinders And Joints

  • Follow Up Linkage

  • Control Valve

  • Hoses And Pipes

  • King Pins And Bushes If Fitted

  • Pivot Pins And Bushes If Fitted

  • Steering Pins

  • Secondary Steering System Fitted

  • Sensors And Wiring

8.Brakes

  • Operation And Adjustment

  • Boosters/ Accumulator

  • Air And Oil Leaks

  • Gauges And Warning Devices

  • Park Brake

  • Air Tank Drain And Safety Valve

  • Compressor And Governor

  • Hose And Pipes

  • Does Machine Pass (Oem) Brake Tests

  • Sensors, Controls And Wiring

9.Cab & Operators Compartment

  • First Aid Kit & Emergency Triangle Securely Fitted In Cab

  • Machine Specific Operators Manual Located In Cab Compartment

  • Seat Covers Or The Equivalent.

  • Machine Specific Parts And Service Manuals Available

  • Compartment For Operation Manual And Containing Manual In The Cab

  • Seat Belt And Anchors For All Passengers Compliant With As2664/Iso6683 (Lap Belt Webbing To Be 75Mm Minimum)

  • Seats And Arm Rests

  • Cab Mountings And Bolts

  • Windows And Rubber

  • Wipers And Washers

  • Doors, Handles, Seals And Locks

  • Heater Core, Controls, Hoses & Operation

  • Ac Evaporator, Controls & Operation

  • Floor, Walls And Roof

  • Gauges, Alarms And Interior Light

  • All Cab Wiring

  • Are The Unit'S Falling Object Protection Structures (Fops/Rops) Certified

  • Are The Unit'S Fops In Good Condition And Do They Conform With As2294/Iso3449

  • Pressurised Air Conditioning Systems Fitted To All Rops Cabs

  • Step To Be No More Than 400Mm Off The Ground

  • Are All Label?S, Signs Legible

10.Frame & Chassis

  • Chassis Rust Or Cracks

  • Hose, Pipes And Clamps

  • Front Axle Frame

  • Rear Axle Mounting

  • Hydraulic Tank, Hoses And Fittings

  • Quick Fill Fitted If So Type

  • Fuel Tank, Pipes And Fittings

  • Wiring Harness

  • Operators Cab And Hydraulic Tanks Protected With Wear Bars

  • Wheel Chocks Of Relevant Size Fitted In An Accessible Position On Trucks, Loaders (And Other Machines Where Practical)

  • All Jacking Points Clearly Indicated

  • Chemical Tank And Pump For Damage

  • Handrails To Be Installed In All Machinery Where Practical To As Standards With Drop Bars Or Self Closing Gates

  • Wiggins Fuel Tank Breathers Protrude Past Belly Plates And Are Secured

11.Articulation Hitch

  • Pins And Bushes Upper

  • Pins And Bushes Lower

  • Grease Lines

  • Articulation Cylinders, Bushes And Pins

  • Hose Condition And Security

  • Electrical Harness Cables Condition And Security

12.Rims & Tyres

  • Pos 1 Tyre Condition

  • Pos 2 Tyre Condition

  • Pos 3 Tyre Condition

  • Pos 4 Tyre Condition

  • Pos 5 Tyre Condition

  • Pos 6 Tyre Condition

  • Pos 1 Rim Condition & Serial No

  • Pos 2 Rim Condition & Serial No

  • Pos 3 Rim Condition & Serial No

  • Pos 4 Rim Condition & Serial No

  • Pos 5 Rim Condition & Serial No

  • Pos 6 Rim Condition & Serial No

  • Rim Identification With Serial Number Documentation Supplied ( As Per As 4457-1997)

  • Studs, Bolts And Nuts

  • Wheel Nut Indicators On All Wheel Nuts

13.General

  • Fire Suppression

  • Afff Fire Suppression System With 6 (Six) Second Shutdown On Activation And Delayed Shutdown On Minimum System Pressure Incorporating An Override.

  • Afff System Pressure Gauge If Not Visible From Ground Level To Be Remotely Mounted Adjacent To Ground Level Actuator Where Practical.

  • Are Afff Actuators Clean And Free With Signage Visible

  • Afff Commissioning Certificate Completed Within The Last Three Months And On Record

  • Current Gas Tests On Record Completed Within The Last Four Weeks

  • One 9Kg And One 4.5Kg Dry Powder Fire Extinguisher As Minimum

  • Lock Out Device Operational If Required

  • Rubber Mud Flaps Fitted And Wheel Guards Trimmed To Prevent Equipment Damage

  • Radio Communication Applicable For The Site Including Horn Speaker

  • 2 Way Radio And Aerial (List Model)

  • Fenders And Handrails

  • Dual Fuel Tanks, Complete With Fast Fill Refuelling With No Leak Breather System

  • Standard Fuel Caps To Be Non-Ventilated, Fuel Spillage Protection Valves Fitted To Vents

  • Fast Fill/Evacuation System Fitted To Engine, Transmission, Hydraulic & Coolant Reservoirs

  • Live S.O.S Oil Sample Points For Engine, Transmission & Hydraulics

14.General Appearance

  • Is Machine In A Presentable Condition

  • Are There Visible Oil Leaks

  • Is The Machine Free Of Dirt And Grime Build Up

  • Is Company Logo Visible

  • Is Asset Number Visible Including Implements

  • Jetcrete Logo And Asset Number On Each Side Of Machine And Hi-Vis Tape

  • Paint Condition

  • Machine Rust

  • Accident Damage

  • Is The Machine Operational

  • Any Additional Comments

15.Agitator Extras

  • Hydraulic Hand Throttle To Be Removed From Cab Area

  • Is New Drivers And Passengers Seat With Lap Sash Belt Fitted To Normet Agi'S

  • Is The Passenger Seat An Air Ride As A Minimum

  • Retarder Case Drain Cooling Mod Hose Fitted To Agitator Serial 915 And Below

  • Twist Type Gear Selector Fitted To Steering Column With Bump Bar

  • 2Nd And 3Rd Gear Reverse Locked Out (Normet Agitator Only)

  • Gear Selector Display Fitted

  • Is The Seat Wiring To Be Run On Its Own Fused Circuit

  • Seat To Be Set At Lowest Height And Height Adjuster Removed

  • Rear Hoses On Agitator Hoses Covered With Burst Protection

  • Platform Hand Rails To Be Made From 32Mm Tube With Drop Bar

  • Are Mirrors Fitted And Useable

  • The Platform Height Must Not Be Above 1.8M

  • Major Bowl /Chute Damage

  • Rear 12Mm Rubber Mud Flaps Fitted Across The Full Width Of The Back Of The Machine

16.Rsu Extras

  • Hydraulic Hand Throttle To Be Removed From Cab Area

  • Oem Reducers And Mounting Clamps Fitted

  • R-Clips Fitted To All Concrete Clamps

  • Digital Chemical Flow Meter Fitted (Brand)

  • Earth Straps Fitted To Spraymec Centre Hitch And Jack Leg

  • Is The Rear Of The Hooper Covered In Reflective Material

  • Rear 12Mm Rubber Mud Flaps Fitted Across The Full Width Of The Back Of The Machine

  • Hopper Grate /And Safety Switch

  • Hydroscaler Operation

  • Concrete Pump Condition- Cups, Barrels

  • Hose Hangers Comply With Oem Or Jetcrete Change Of Management

  • Chemical Pump Operational And Free Of Leaks (Brand)

  • Chemical Line Has Blead Tap

  • Water Filter Has Bleed Off Tap And Pressure Gauge

  • Water Taps Have Decals Explaining Operation

17.Booms

  • Lift Cylinders, Pins & Bushes

  • Tilt Cylinders, Pins & Bushes

  • Boom To Body, Stick To Boom Pins& Bushes

  • Zoom Tube Cylinder, Pins & Bushes

  • Extension Tube, Check Shims And Bolts

  • Rollover

  • Hose Reel

  • Dents, Repairs Or Cracks

  • Hoses And Pipes (Jumbo Hose Wrap)

  • Lights And Wiring

18.Loaders Extras

  • Ride Control Fitted To All Loaders

  • All Buckets Fitted With Heel Shrouds, Wear Plates And Wear Blocks Fitted As Per Byrnecut Mining Pty. Ltd. Bucket Specification,

  • Buckets, Lift Arms And Gt

  • Bucket Get Condition And Type

  • Front Edge Condition

  • Floor For Wear And Straightness

  • Side Walls For Wear And Straightness

  • Lift Cylinder Pivot For Wear

  • Lift Cylinders

  • Tilt Cylinder Pivot For Wear

  • Tilt Cylinders

  • Bucket Cylinders, Pins And Bushes

  • Bucket Linkage

  • Pins And Bushes

  • Dents, Repairs Or Cracks

19.Attachments

  • Jib Attachment, Asset No And Lifting Capacity Visible

  • Jib Attachment, In Serviceable Condition

  • Jib Attachment, Frame In Serviceable Condition

  • Fork Attachment, Asset No And Lifting Capacity Visible

  • Fork Attachment, In Serviceable Condition

  • Fork Attachment, Frame In Serviceable Condition

  • Work Basket, Asset No And Lifting Capacity Visible

  • Work Basket, In Serviceable Condition, 50Mm Side Wall Mesh Fitted

  • Work Basket, Frame In Serviceable Condition

  • Classified Plant Machine File Provided And Register Updated

Comments

  • Other Hazards

Please Sign And Email The Report To The Asset

  • Select date

  • Add signature

Jetcrete Plant Asset Audit
Justin Birks

Jetcrete Plant Asset Audit

Asset Audit

Use this Template
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