Title Page

  • Document No

  • Audit Title

  • Client / Site

  • Conducted on

  • Conducted by

  • Location
  • Other participants

  • Job description

  • Prior to job commencement assess job tasks and working environment

  • Check mandatory PPE, it's suitability and condition

Select appropriate JHAs applicable to above described task(s)

  • JHA 1 - Visual inspection and general cleaning

  • LOTO - If required isolate (and lock out) main isolation valve and/or electrical switch and other equipment's mechanisms

  • Check if light and visibility is suitable for the job

  • Check access. Ask for assistance and use suitable equipment for accessing out of reach areas

  • Check nearby equipment temperature has normalised (ambient condition achieved)

  • Check for pest and vermin, use chemicals and brushes to avoid contact

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  • JHA 2 - Depressurising/Repressurising equipment

  • Review operation, discuss/confirm isolation plan and depressurisation steps. If poorly ventilated consider using gas monitor

  • LOTO - Isolated valve/equipment is locked and tagged

  • If present check level and condition of backup source. Is it active?

  • Upon equipment depressurising confirm ZERO pressure has been achieved

  • If oxygen clean system, apply only OXY clean procedures

  • If required purge system thoroughly

  • Check condition of the fittings/equipment prior to SLOW re-pressurising. Re-tighten and check for leaks.

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  • JHA 3 - Working with hand tools

  • Identify and use only the appropriate tools for the task. Check tools condition

  • If job task require workings in awkward position reassess the task and/or take regular breaks

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  • JHA 4 - Change filters on depressurised equipment

  • Prepare bags for disposing used filters. Seek assistance if necessary

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  • JHA 5 - Working with de-energised electrical equipment

  • Plan power isolation. Review/discuss system operation prior to isolating power source. If available check system backup.

  • LOTO - Apply lock and tag on main electrical isolator

  • Check power tester, power ON then OFF. Test system terminals for power OFF

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  • JHA 6 - Working on pressurised equipment and/or leak test

  • If leak test is required, ensure leak check with liquid solution to be away from electrical contacts

  • If leak test is required, avoid contamination by ensuring system is pressurised prior to leak test

  • Assess system operation. Review/discuss hazard and controls in an event of unexpected release of gas in the working area

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  • JHA 7 - Working with activated carbon

  • Consider using industrial vacuum sucker for removing and/or filling activated carbon

  • To avoid dust particles use disposable overalls, face mask and gloves

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  • JHA 8 - Working with Molecular Sieve and Zinc Alumina

  • Consider using industrial vacuum sucker for removing and/or filling Molecular Sieve and Zinc Alumina

  • Familiarise with MSDS. To avoid dust particles (Molecular Sieve/ Zinc Alumina) use disposable overalls, face mask and gloves

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  • JHA 9 - Working with Extra Low voltage LIVE equipment and electrical measuring equipment (max 240V)

  • If low voltage (50-10000 V) equipment is not separated with physical barrier isolate and lock power source

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  • JHA 10 - Working with perlite and foam insulation

  • Familiarise with Perlite/Foam MSDS. Consider using overalls, face mask and gloves

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  • JHA 11 - Working with oil, cleaning solvents and other general purpose chemicals

  • Familiarise with solvent's MSDS and assess its suitability for use on site and equipment. Consider appropriate safety and environment impact practices

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  • JHA 12 - Working with sparking electrical equipment ( grinder, drill, etc)

  • Identify and use only appropriate power tools for the task. Check tools condition and task

  • LOTO - If required, isolate (lock out) energised services in the area that could accidentally get damaged during use of tools

  • Hot work permit (HWP) is mandatory when working with power tools that generate sparks. Follow HWP instruction

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  • JHA 13 - Working with welding and soldering equipment

  • Hot work permit (HWP) is mandatory when working with soldering/welding tools. Follow HWP instruction

  • Review/Discuss job tasks to decide on appropriate soldering/welding technique. Take breaks as necessary

  • Identify and use only the appropriate soldering/welding tools for the task. Check tools condition

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  • JHA 14 - Working on cryogenic freezing equipment

  • Check the function of the gas monitor in the room. Use personal gas monitor as a backup.

  • LOTO - For freezing tunnels only, use support brackets to secure lid in open position

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  • JHA 15 - Working with hot surface equipment

  • Assess isolation and current condition of hot surfaces on site. If hot, isolate and allow to cool off prior to job commencement

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  • JHA 16 - Working with flammable gas equipment (purging included)

  • Hot work permit (HWP) is mandatory when working with flammable gas equipment. Follow HWP instructions

  • LOTO - Isolate valves (lock out), vent and purge with nitrogen in safe location. Use personal LEL monitor

  • Setup barriers to limit access to hazardous area

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  • JHA 17 - Lifting/Manoeuvring heavy objects

  • Assess/Discus/Identify lifting tasks machinery operator is required to do. Identify paths of travel.

  • If applicable, check machinery operator's licence and assess its competency

  • De clutter and clean up work area. Check floor condition

  • Identify heavy lifting tasks where tandem lift is required. If required, take regular breaks

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  • JHA 18 - Working in poorly ventilated areas

  • LOTO - If poorly ventilated consider isolating gas sources (lock out) that could lead to potential gas accumulation

  • If required, check portable gas monitor condition. Calibrate ZERO air

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  • Other hazards and mitigation measures

  • NOTE: Should there be a task that is not covered in JHA listing describe the task and assess hazards and mitigation measures.

  • Have relevant departments/personnel been consulted

  • Completed by

  • Approved by

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