Information
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Please note the factory warranty is dependent upon completed and verified commissioning procedure for which a completed commissioning certificate is the required evidence of completed and signed commissioning certificate has to be delivered to Junttan or its subsidiary in order to activate the factory warranty period.
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Place
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Date
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Customer
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Equipment serial numbers
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Inspector(s)
Commissioned equipment details
Machine
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Rig type
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Serial nr
Hammer
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Hammer type
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Serial nr
Rotary unit
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Rotary unit type
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Serial nr
Oscillator
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Oscillator type
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Serial nr
Vibrator
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Vibrator type
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Serial number
Person Lift
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Serial number
Webasto / Auxiliary heater unit (for warranty registration contact: service@junttan.com)
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Installed to rig
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Type
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Serial Number
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Online registration done (Junttan factory service)
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Factory service will register warranty period for machines operating in Europa. Send message to service@junttan.com for registration.
Summary
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Junttan Training Program - Operator Introduction
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Check list - Rig/Power pack
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Check list - Piling hammer and additional tools
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Check list - Rotary unit and tools
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Obligatory Digital Documentation
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Notifications
Commissioning details
Junttan Training Program - Operator Introduction
Customer - Following Operators have received the basic introduction to operate commissioned machine
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Company authorized Representative
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Position
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Place and date
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Authorized Representative's signature
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Name & signature
Junttan training program - operator introduction. Following operators have received the basic instructions to operate commissioned machine.
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Name, driver 1
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Company
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Position
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Telephone number
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Email
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Signature
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Name, driver 2
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Company
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Position
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Telephone number
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Email
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Signature
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Name, driver 3
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Company
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Position
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Telephone number
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Email
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Signature
Commissioning completed by:
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Company
- Junttan Oy
- Junttan Ab
- Junttan B.V.
- Junttan UK operations
- Junttan USA
- Junttan Canada
- Junttan PTY
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Commissioner(s)
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Position
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Place and date
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Signature
Basic Machine - according operators manual
Safety
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Warning signals
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General aspects of safety
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Safety aspects regarding the work site
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Safety aspects during non-operation
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Personnel safety
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Emergency system
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Disposal and dismounting of machine
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Safety devices
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Warning signs
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Danger zone
Specification
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Introduction
Basic information
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Major components
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Weight (working)
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Transport weight
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Dimensions
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General dimensions
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Transport dimensions
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Under carriage
Controls
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Safety lever
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Functions
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Foot pedals on the floor
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Controls on the right console
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Instruments on the right console
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Switches on the top console
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Controls on the left console
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Signal lights in the upper console
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Controls on the rear console
Capacity tables
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Lifting loads with pile winch
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Ground pressure
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Inclinometer
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Calibration of the inclinometer
Operation
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General
Starting and stopping
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Starting engine
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Stopping engine
Stability
Lifting and lowering the leader
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Lifting of the leader
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Preparation for leader lifting
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Lifting of the leader with hammer (PM23)
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Lifting of the leader without hammer (PM23)
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Testing releasing valves of forward inclination cylinder
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Lifting with the leader lift device
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Final lifting
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Lowering the leader lift device
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Lifting of the leader, leader lenght >26,4 m
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Lowering the leader
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Preparation for lowering the leader
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Lowering of the leader without hammer (PM23)
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Lowering of the leader with hammer (PM23)
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Lowering the leader to the leader lift device
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Lowering the leader lift device with the leader
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Lowering of the leader , leader lenght > 26,4 m
- Checked
- Unchecked
Daily operation
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Lifting of the pile
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Hauling of the pile
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Lifting pile to the leader
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Positioning of the pile
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Moving machine on the working site
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Working on the sloping ground
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Pile extension
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Operating the hammer
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Manual hammer operation
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Continuous hammer operation
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Piling pressure adjustment
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Webasto (Arctic package)
Mounting and dismounting of equipment
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Mounting of the hammer
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The rope lines of the hammer
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Lifting of the hammer
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Mounting of the cathead
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The rope lines of the cathead
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Leader shortening
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Leader extension
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Mounting of lower leader extension
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Use of stabilizers
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Track widht adjustment
Transporting and storing the machine
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Driving onto the trailer
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Driving off a trailer
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Transporting the machine
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Storing the machine
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Lifting the machine
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Center of gravity of the machine
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Service details
- Technical specification and service
Technical specification
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Engine
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Engine filters
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Electric components
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Hydraulic system
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Hydraulic pumps
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Hydraulic motors
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Cylinders
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Hydraulic filters
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Winches
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Fluid and lubricant capacities
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Grease
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Recommended grease brands
Service
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Safety regarding lubrication and service
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General
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Service chart
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Service procedures
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Engine crankcase oil
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Coolant
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Hydraulic tank oil
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Walk-around inspection
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Cross joint
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Indicators and gauges
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Emergency stops
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Hydraulic system
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The pressure settings
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Hydraulic oil cooling
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Changing the hydraulic oil
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Changing the filter element of the breather
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De-airing of hydraulic pumps
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Replacing the hydraulic oil filters
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Engine air cleaner
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Filling and draining of the fuel tank
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Draining of the fuel filter and water separator
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Torque for the slewing ring and the swing drive
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Play of the slewing ring
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Lubrication of the slewing ring
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Changing the oil of the swing drive transmission
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Changing the oil of the track drive transmission
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Lubrication of the cross joint and the horizontal slide
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Tracks
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Adjustment of the track tension
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Track shoe bolts
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Winch service
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Winch friction device
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Operating instructions for steel ropes
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Use of wedge socket
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Changing rope to winch drum (BB-winch)
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Changing rope to winch drum
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Changing rope to winch drum (Zollern)
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Changing of steel ropes
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Torque for steel bolts and nuts
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Checking list operator's manual - Equipments
- Checking list operator's manual - Equipment
Equipment - according operators manual
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Recommended torque values for hydraulic fittings
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General fault detection
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Checking engine fault codes
Electricity boxes and boards
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Locations
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Fuses
Safety regarding lubrications and service
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Introduction
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Safety section
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Technical description Junttan hammer
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Specifications section
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Controls
Operating the hammer
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Important! Before starting any piling mode make sure hammer rests on pile or ground. Starting piling will release hammer winch! Do not drive hammer without pile on the drive cap. Hammer bottom flange will be damaged if hammer operated without pile.
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Limitation of use of the piling hammers
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Pressure of the hammer
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Manual hammer operation
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Continuous hammer operation
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Pile cruise
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Lifting of the hammer
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Function of the return flow accumulator
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Function of the pressure flow accumulator
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Permissible operating temperature of the accumulator
Field maintenance and repairs
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Replacing the drive cap cushion
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Dismounting of the drive cap
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Dismounting of the ram block
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Disconnecting the cylinder from the frame
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Changing of the cylinder seals
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Dismantling the cylinder
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Inspecting the cylinder
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Assembling the cylinder
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Mounting of the top plate
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Piling function fault detection
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Lubrication
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Routine service chart hammers
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Checking the pre-charge pressure of the accumulators
Rotary unit
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Operation
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Mounting to the leader
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Preparations for the work
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Preparations for the transport
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Locking to leader
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Cleaning and greasing
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Daily inspection
Oscilator
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Operation
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Mounting
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Cleaning and greasing
Tools
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Cleaning and greasing
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Daily inspection
Testing of rig and hammer
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Pile driving
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Notes
Obligatory digital documentation
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USB-stick is available
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Digital version of operator's manual
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Digital version of spare parts manual
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Supplements - diesel engine manual etc.
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PCD *** Piling Control Device (check if applicable)
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Why training is not completed?
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PMO *** Piling Management Office (check if applicable)
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Why training is not completed?
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Junttan Life (check if applicable) also apply to data transfer from the PMO to Junttan Life
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Why training is not completed?
Completion of the commissioning
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Please confirm the completed commissioning process by placing dates and signatures to Commissioning Details of this list. Return the certificate without delay to the Junttan factory for registering the completed commissioning and the activation of the factory warranty. Congratulations on successfully completing the commissioning of your new Junttan.
- Completed
- Incomplete
