K2 Energy Production Ready Audit

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Product General Information

• Product Name \ Product Number for which the Audit is being conducted:

• Description of the product for which the Audit is being conducted:

• Example Photo of the Product that is being Audited:

  Media

• To what level is the product ready ready to move into full production? (0-3 = not ready multiple major gaps exist, 4-6 = preliminary pilot run ready with few major and minor gaps, 7-8 production ready with only minor gaps, 9-10 = full production ready)

• General Audit Summary:

• Signature of Auditor:

  Sign

Material Inventories, Pilot builds, Equipment, Tools, and Facility

• Have all components and parts materials been ordered or available for use in the inventory warehouse?

  Yes

  No

  N/A

• Has all the major production and testing equipment been installed and qualified? If no, list the equipment pending implementation.

  Yes

  No

  N/A

• Is tooling and processing fixtures (weld fixtures, circuit test fixtures, glue clamps, etc) available and qualified? If no, list tooling and fixtures pending implementation.

  Yes

  No

  N/A

• Does the facility have available resources (Floor Space, Power Outlets, Work Benches) to support planned production ramp? List any areas of risk.

  Yes

  No

  N/A

• Has any prototype \ pilot builds been conducted at the target production facility? If yes, list batch build code numbers,quantity, and testing outcome of pilot builds.

  Yes

  No

  N/A

Basic Process and Engineering Documentation

• Is a BOM product structure defined and registered into the MRP system or Document Control?

  Yes

  No

  N/A

• Is the Engineering Documents (component specifications or part drawings) for all material complete and released to Document Control?

  Yes

  No

  N/A

• Is the In-Process and Final Product Engineering Documents (assembly drawings) defined, complete, and released to Document Control?

  Yes

  No

  N/A

• Has an Engineering Product Specification Document been developed and released into Document Control?

  Yes

  No

  N/A

• Is the Production Process Map defined and contain all of the material inputs and sequenced procedure operations for producing the product?

  Yes

  No

  N/A

• Has an Illustration-Directory been developed and indicates the needed Engineering Documents for Production Manufacturing?

  Yes

  No

  N/A

• Has Manufacturing Cost been captured and an Analysis performed for producing the product?

  Yes

  No

  N/A

• Is the Production Traveler complete and correlate with the Production Process Map?

  Yes

  No

  N/A

Production Procedure Documentation (Working Instructions)

Product Incoming Inspections

• Do each of the material items in the process map have an Incoming Inspection Instruction Procedure documented? If no, please list the items that do not have a documented procedure.

  Yes

  No

  N/A

• If yes, have all the Incoming Inspection Instruction Procedure been released to Document Control? If no, please list the items that have not yet been released.

  Yes

  No

  N/A

Process Procedure Details

• Fill out a section and answer details for each operation defined in the Production Process Map. Addition of more sections in the template may be required.

Operation Detail 1

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 2

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 3

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 4

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 5

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 6

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 7

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 8

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 9

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 10

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 11

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 12

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 13

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 14

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 15

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 16

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 17

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 18

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 19

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 20

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 21

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 22

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 23

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 24

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 25

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 26

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 27

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 28

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 29

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 30

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 31

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 32

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 33

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 34

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 35

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 36

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 37

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 38

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 39

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Operation Detail 40

• Operation Sequence Number / Node:

• Operation Sequence Description:

• Is the Product, Process, and Node correct on each section\page (process control card, data collection card, and operating procedure card) and correlate with the Production Process Map?

  Yes

  No

  N/A

• Does the documents for the operation have a unique document ID and revision on each page and is it correct?

  Yes

  No

  N/A

• On the process control card, does it have the operation process function called out correctly and include the process inputs, mechanisms, controls, outputs, and critical control data listed?

  Yes

  No

  N/A

• Is the critical control data and\or KPI's for this operation defined,identified, and recorded on the data collection card? (List the KPI's)

  Yes

  No

  N/A

• Are the Operating Procedure Instructions complete, correct, and when followed yeild the correct product output for the operation?

  Yes

  No

  N/A

• Does the content contained in the operation correlate with the Production Process Map?

  Yes

  No

  N/A

Supply Chain

• Has a supplier source been identified for each material item on the process map?

  Yes

  No

  N/A

• Has a price quote been obtained for each material item on the process map?

  Yes

  No

  N/A

• Has standard lead times for each material item on the process map been established?

  Yes

  No

  N/A

• Do any of the material items on the process map require special quality requirements from the supplier for receiving the item into inventory? If yes please list the item and confirm those requirements are included into the incoming inspection instructions for those items. (Example: Certificate of Compliance, Supplier Test Report, etc.)

  Yes

  No

  N/A

Regulatory Compliance

• Has the Product UN38.3 testing been completed and been found to conform to the regulation?

  Yes

  No

  N/A

• Has the Product completed the China Transportation Registration and been issued Certifications for Road, Sea, and Air transport? List the certificate numbers.

  Yes

  No

  N/A

• Has the Product completed testing and been found to conform to other regulatory compliance testing such as UL (1642, 2054) or IEC (62133)? List any applicable standards.

  Yes

  No

  N/A

• Has the Product been certified by an independent certification agency (TUV, UL,etc.) to a test standard? List the standard, certification agency, and certificate number.

  Yes

  No

  N/A

Product Branding and Labeling

• Is the product labeling complete and include the proper product number, product information (voltage, amp hour, watt hour), warnings, and handling information?

  Yes

  No

  N/A

• Is the product marketing data sheet complete, correct, and released into Document Control?

  Yes

  No

  N/A

• Has a product marketing campaign been developed and include press releases, articles, presentations, and brochures to promote the product?

  Yes

  No

  N/A

Product and Shipping Packaging

• Is the product packaging scheme complete? (blister pack, product box, etc.)

  Yes

  No

  N/A

• Has shipping boxes been designed with required markings and available for packing products for shipment?

  Yes

  No

  N/A

• Is a packaging procedure for preparing the product for shipment complete and include pallet layout and weight requirements?

  Yes

  No

  N/A