Keystone Safety Audit - Dry End

• Hello! Welcome to the Keystone Safety Audit! These are important tools we will use at our plant to keep our fellow team members and ourselves safe throughout the workday. We want you to leave in the same condition you arrived! Doing an inspection in a zone outside of your normal work environment will help spot hazards with fresh eyes.

  

• Inspection completed by:

• What zone do you work in?

• Inspection conducted on:

  Date

• Shift inspected:

  1st Shift

  2nd Shift

  3rd Shift

General

• Are any operational/mechanical repairs needed?

  Yes

  No

• Describe what corrective action was taken or include the MVP work order number.

• Yes

  No

• Are all doors and emergency exits closed and free from obstructions?

  Yes

  No

• Corrective Action Taken:

• Are emergency signs, lighting, and equipment in good working order? (test the lights)

  Yes

  No

• MVP Work Request #

• Is there anything stored in red zones blocking access to fire extinguishers or electrical equipment?

  Yes

  No

• Corrective action taken:

• Are there any overhead items loose, broken, or damaged?

  Yes

  No

• Corrective action taken or MVP work order number

• Are there any signs of broken glass or other brittles in product zones?

  Yes

  No

• What corrective action was taken?

• Comments (General):

Housekeeping

• Are all work areas neat and clean?

  Yes

  No

• Action Taken:

• Are tools, PPE, and equipment properly stored when not in use? Are all area tool boards stocked and organized?

  Yes

  No

• What is missing from the board?

• Are trash receptacles in acceptable condition? Emptied regularly? Overfull?

  Yes

  No

• Action Taken:

• Is dunnage properly stored in racks or other designated areas?

  Yes

  No

• Action Taken:

• Is rework area neat and organized?

  Yes

  No

• Action Taken:

• Are dumpsters accessible?

  Yes

  No

• Action Taken:

• Are floors and area around dumpsters clean and free of trash and other waste?

  Yes

  No

• Action Taken:

• Are blades, glass, and other sharps properly disposed of in designated containers and not in trash?

  Yes

  No

• Action Taken:

• Is the soak tank clean, organized, and well-maintained?

  Yes

  No

• Action Taken:

  Yes

  No

Walking/Working Surfaces

• Are there loose sheets, dunnage, trash, or other debris on the floor?

  Yes

  No

• Corrective Action:

• Are walkways and paths kept clear? Are all emergency exit routes free from all obstructions?

  Yes

  No

• What corrective action was taken?

• Are banding, strapping, hoses, and other tripping hazards properly stored or disposed of?

  Yes

  No

• Corrective Action:

• Are there any surface irregularities such as holes, cracks, or crevices that could create tripping hazards?

  Yes

  No

• MVP Work Request #

• Are stairs and catwalks free from obstructions and tripping hazards?

  Yes

  No

• Action Taken:

• Are there floor contaminates such as oil, grease, or water spills present that could create a slip hazard?

  Yes

  No

• What corrective action was taken?

• Comments:

Pest Management

• Are any pest management devices blocked, missing, or damaged?

  Yes

  No

• Are there any signs (droppings, gnaw marks, etc.) of pest intrusion or activity?

  Yes

  No

Chemicals

• Are all chemicals in properly marked containers?

  Yes

  No

• Corrective Action Taken:

• Are chemicals returned to proper storage location when not in use?

  Yes

  No

• Action Taken:

Behaviors:

• Are team members using proper lifting techniques?

  Yes

  No

• Are team members wearing appropriate PPE?

  Yes

  No

• Are team members keeping cell phones and food in Safe Zones?

  Yes

  No

Observations:

• Any general observations about what you saw today?