Information

  • Document No.

  • DC International Rig Inspection Form

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

Rig Inspection Checklist

DRILL SITE / LOCATION

  • Authorized Personnel Sign posted at entrance to site identifying requirements for hard hat, safety glasses, safety toe footwear.

  • No Smoking Areas Designated & Posted.

  • No Parking within 100 ft of the rig.

  • Overhead wires flagged with visible material.

  • Outhouse/restroom facility provided.

  • Hard hats & Safety glasses available for visitors at Tool Pusher/Drilling Foreman's office?

  • All temporary housing/offices must be securely positioned and properly grounded.

  • Housekeeping, Is the area clean and free of debris and tripping hazards?

  • Distance from overhead power lines GT 10 ft.

  • Muster area designated and posted?

  • Sign posted directing visitors to report to the Drilling Foreman / Toolpusher upon entry, visitors signed in and out?

  • Do all employees understand there is a safety program in place and should be followed?

TRAINING, PPE & GENERAL SAFETY

  • First Aid Training provided, minimum of 2 certified per location.

  • Any prior incidents, near miss, observations, etc. if any, are discussed during safety meeting

  • No smoking rules observed

  • Emergency Phone numbers posted

  • Do Employees know were designated smoking areas are located?

  • Are full body harness and lanyard inspections being conducted monthly and documented?

  • SRL's being inspected monthly and copies being obtained at location?

  • Rig inspections being performed

  • Pre-spud, periodic, HSE, etc.?

  • All employees familiar with Lock Out Tag Out procedures and policies?

  • Near Miss program being utilized on this location?

  • Does rig crew know where to dispose of hazardous waste and are all containers labeled? (used oil, diapers, etc)

  • Does the rig crew know how to perform a BOP Drill?

  • Are the rig crew training records on site and current? If no, Please contact office for a copy ASAP.

  • How is the general safety culture on this location?

  • Safety meetings conducted and properly documented: pre-tour, pre-job/JSAs, weekly?

  • Accidents, if any, are discussed during safety meetings.

  • Proper clothing worn by crew; no loose clothing or jewelry, hard hat, glasses, safety shoes, gloves, fall protection other PPE as necessary?

  • Are designated "Smoking Areas" established? Are smoking rules observed?

  • Injuries reported and documented immediately.

  • First Aid Kit/Bloodborne Pathogen Kit available on site.

  • Are all containers properly labeled per HAZCOM?

  • Are MSDS available and accessible at all times?

  • BOP training provided for Pushers and Drillers? Is BOP training documented at the rig?

  • Hearing protection required and provided.

  • Are all injuries and illnesses reported immediately to a supervisor? Are written reports prepared as soon as practical and is every incident involving an injury being investigated and are steps being taken to prevent recurrence?

  • Is there an Emergency Response Plan available? Has personnel been trained on the plan?

MUD PUMP AREA

  • Is all rotating equipment properly guarded; drive belts, shafts, pony rods, etc.?

  • Head and valve covers fully bolted.

  • Shear pin pop-off valve present and covered.

  • Are all high pressure hoses properly secured with whip checks?

  • Housekeeping - Is area clean and free of debris and tripping hazards?

  • Adequate lighting provided.

MUD MIXING AREA

  • Bagged material properly stacked and protected from the weather?

  • Gloves, Aprons, Boots, or other PPE, as appropriate, available and in good condition?

  • Employees using all required PPE?

  • All chemicals are properly labeled including ?PPE Required? warning signs (Grouped or individual signs).

  • Personal protective equipment properly maintained and in a clean & sanitary condition.

  • Eye wash station and emergency shower; unobstructed and in close proximity, properly designed in good working order and plumed with a clean water supply?

  • Adequate ventilation in mud mixing area?

  • Elevated loading door opening protected?

  • Adequate lighting provided?

  • Housekeeping - Is area clean and free of debris and tripping hazards?

  • Is the personnel required to mix or handle mud chemicals being properly trained regarding safe handling and use. Are they aware of the potential hazards and PPE measures required. Are MSDS's available to personnel prior to and during chemical mixing.

MUD TANKS & PITS

  • Adequate stairs with handrails properly secured?

  • Adequate walkways and guardrails.

  • Guardrails installed on all raised platforms, walkways, etc above 48??

  • Walkways free from obstruction and/or damage?

  • Guardrails provided on crossovers?

  • PPE Required warning signs erected (grouped or individual signs).

  • Chemical hazard warning signs erected?

  • Shale shakers, agitator shafts, and all other rotating equipment properly guarded?

  • Adequate lighting provided?

  • Employees using all required PPE?

  • Personal protective equipment properly stored?

  • Housekeeping - Is the area clean and free of debris and tripping hazards?

  • All unused floor holes covered?

  • Electric wiring in good condition?

  • Drive belts and shafts guarded?

  • Proper signage in place? Pictures required.

MATERIAL HANDLING EQUIPMENT

  • Material Handling Equipment (fork lift) operators trained and certified?

  • Personnel basket securely attached to forks? (If applicable).

  • Personnel wearing proper fall protection while in basket?

  • Backup alarm operational?

  • Fork Lift equipped with seat belts?

  • Seat belts in use by operators?

  • Fork Lift inspected prior to use? (daily).

ELECTRICAL SPECIFIC INSPECTION

  • Are the breakers in the electrical panel property labeled?

  • Are the electrical panels accessible? (No boxes, etc. stacked in front of them?)

  • Are the electrical lines in good condition? (No splices, cuts, black tape: look for things OSHA would look for)

  • All power strips in the work area (Doghouse, SCR house, etc.) GFIC protected?

  • Do all lights have covers and are secure?

  • Is the equipment on location properly grounded /bonded? (Have RM show you how grounding and bonding is tied into all mobile equipment.

GENERATOR AREA

  • Moving parts guarded?

  • Generators properly grounded?

  • Cover panels on electrical control boxes installed and closed?

  • All electrical controls marked as to their function and legible?

  • HIGH VOLTAGE warning signs erected? Properly Placed?

  • Insulating mats available at electrical panels?

  • Condition of electrical wiring, no splices or visible damage?

  • Rig wiring properly installed to prevent abrasion, vehicular and foot traffic, burns, cuts and damage from other sources?

  • Unused electrical outlets covered?

  • Air compressors properly guarded?

  • Air storage tanks equipped with pop-off valve?

  • Lockout/Tagout program utilized? Adequate Lockout/Tagout devices available?

  • Hearing Protection Required warning signs erected?

  • Hearing protection available?

  • Adequate lighting installed?

  • Housekeeping - Is area clean and free of debris and tripping hazards?

  • Wires are not running along the ground?

  • All light fixtures properly guarded from damage?

  • Receptacles and plugs in good condition?

  • Water hose used for washing area kept away from generator skid/SCR/VFD House?

  • Generator skid door props properly pinned?

FIRE PROTECTION

  • Are there at least 10 full sized Fire Extinguishers on site? Are they properly distributed?

  • Fire extinguishers fully charged, current inspection, proper gauges, properly located at their assigned locations?

  • Are crew members familiarized with the location of fire control equipment and trained in the use of such equipment?

  • Any area that has flammable containers stored should be posted with a sign, "NO SMOKING OR OPEN FLAME", or equivalent.

  • Spark arrestors or equivalent equipment shall be provided on all internal combustion engine exhausts located within 100' of the wellbore.

FUEL & OTHER FLAMMABLE LIQUID STORAGE TANKS

  • Fuel storage tanks properly located

  • All storage valve connections identified as to their function

  • Discharge nozzles, hoses, valves in good condition

  • Piping and fuel lines in good condition

  • Stationary ladders on storage tanks in good condition

  • Adequate lighting provided

  • "Flammable" warning signs erected on all sides

  • "No Smoking" signs erected on all sides

  • B/C Class fire extinguisher available and identified

  • Fuel tanks properly labeled, "NFPA Haz-Com", "Off Road Usage", "Flammable", "No Smoking", "DOT Placard (1993 Red Diamond)"?

  • Vapor release vents elevated & away from ignition sources

  • Fire extinguisher available and identified?

  • Housekeeping - Is area clean and free of debris and tripping hazards

  • All open valves/piping capped, bull plugged, etc.

PIPE RACK AREA

  • Ends of pipe racks and separate layers of pipe properly chocked?

  • Spacers used to separate layers of pipe

  • Pipe racks are level and stable

  • Pipe rack catwalk in good condition and at the same height?

  • V-door slide in good condition including stops on V-door or catwalk?

  • Derrick stand and ladder in good condition

  • Adequate lighting provided

  • Housekeeping - Is area clean and free of debris and tripping hazards

  • Drilling line from spool elevated off ground

BLOW-OUT PREVENTERS

  • BOP properly installed, 3rd party tested, and properly documented?

  • All lines, valves, check valves and flow fittings should have a working pressure at least equal to the rated pressure of the ram BOP's in use. This equipment will be tested during the initial test of the BOP rams.

  • Wheels and stems in place, if automatic device is not available?

  • BOP stack properly stabilized?

  • All hydraulic lines connected ?

  • All unused hydraulic lines capped and secured?

  • Accumulator bottles labeled with contents, and other appropriate warning signs?

  • Accumulator valves in appropriate position, open or closed (never neutral), properly identified both purpose and position?

  • Gauges suitable for operating pressure and drilling fluid service should be installed so that drill pipe and annulus pressures may be accurately monitored and readily observed at the station where well control operations are to be conducted.

  • Choke manifold and line secured and accessible?

  • Adequate lighting provided?

  • Warning signs erected (Flammable, Hard Hat, H2S, Eye Protection, Confined Space, Authorized Personnel)

  • Proper drainage provided and general housekeeping of koomey and cellar area?

  • Hydraulic lines protected?

  • Metal clad lines secured with adequate safety cables?

DERRICK & SUBSTRUCTURE

  • Derrick/A-Frame assembly and substructure pins with keepers in place?

  • Damage and/or corrosion visible in derrick and/or substructure? (waste metal).

  • Condition of derrick ladder?

  • Climb assist device available, in good condition, adequate number of clamps?

  • Boatswains chair available for hoisting personnel and utilized when necessary?

  • Full body harness with lanyard available and in good condition?

  • Fall protection devices in use: Derrick Board, Crown Section, Backside of derrick (stabber), Substructure?

  • "Fall Protection Required" warning signs erected?

  • Derrick/Tubing boards in good condition?

  • Guardrails installed on derrick board?

  • Pipe fingers in good condition, safety cables attached?

  • Crown guardrails installed?

  • Crown sheave guards in place?

  • Safety retainers in use on hinge pins?

  • Derrick hydraulic system free of leaks? (if applicable).

  • Dead line properly anchored?

  • Booms and boom lines in good condition?

  • Adequate lighting provided?

  • Drreick free of loose and unnecessary objects.

  • Derrick emergency escape line properly installed, Geronimo on line, anchored with a clear path?

  • Tubulars, Drill Pipe, etc racked or hung in derrick are secured to prevent them from falling?

  • Mud standpipe secured, mudhose snubbed at both ends?

  • Rotary beams and all braces are in good condition?

DRILL FLOOR AREA

  • OSHA poster posted in Dog House?

  • Emergency phone numbers posted in Dog House?

  • Safety (stabbing) valve and handle with cross over sub if necessary properly located on floor?

  • Remote BOP hydraulic controls accessible?

  • Rotary floor in good condition?

  • Rotary chain drive guarded?

  • All unused floor holes covered with a secure cover?

  • "Driller at or near controls unless the drawworks brake has been tied down or securing it with a catch lock, unless the drawworks is equipped with an automatic driller".

  • Drillers controls properly labeled/identified?

  • Pipe slips & Dies in good condition?

  • Racking floor area in good condition?

  • V-door gate or net provided and in place?

  • Air hoist lines properly guarded in good condition, line properly laid with functional line guide and brake?

  • Kelly cock wrench and safety valve accessible?

  • Drilling Line in good condition?

  • Tail rope being used, rigged up correctly and in good shape?

  • Drawworks properly guarded?

  • Drill line slip/cut recorded on ton mile book?

  • Proper lay of drill line and sufficient wraps left on drum with blocks in down position? (minimum 10 wraps).

  • When were the Hydraulic or Hydromatic brakes last serviced and what is the contractor's maintenance schedule?

  • Dog knot secure?

  • Adequate lighting provided?

  • General housekeeping.

  • Minimum 2 exits from drill floor doghouse?

  • Drill floor doghouse doors installed properly?

  • Drinking water available?

  • MSDS Station readily available?

  • Life basket/Fire Blanket available

  • Factory ends of snub line?

  • First aid kit available in doghouse?

  • Non skid material used around rotary?

  • Guardrails installed along open edges of drill floor?

  • Tong body and jaws, keepers, counter weights, snub lines and jerk lines all in good condition?

  • Crown-o-Matic device operational, logged on IADC?

  • Safety signage posted?

  • All overhead lights have safety cables?

Top Drive

  • TD: Guard Bolts.

  • TD: Blower Motor Mounts.

  • TD: Oil Cooler Bolts.

  • TD: Housing To Frame Bolts.

  • TD: Lube Pump Assembly Mounts.

  • TD: Guard Deflector.

  • TD: Link Tilt Cylinder Retainer.

  • TD: Link Tilt Mount.

  • TD: Bail Clamp Cylinder Pins.

  • TD: Lower Link Support Pins.

  • TD: Spark Arrestor Screen.

  • TD: Elevator Alarm Targets.

  • TD: BUW Mounts.

  • TD: BUW Positioning Cylinder.

  • TD: BUW Stop Pins (L-shaped pins).

  • TD: BUW Gripper Cylinder.

  • TD: BUW Slides.

  • TD: BUW Stabbing Guide.

  • TD: Tool Joint Clamp(s) & Bolts.

  • TD: Actuator Valve / Covers.

  • TD: LWCV Pinion Retainer Bolts.

HOISTING TOOLS, HOOKS, BAILS, ELEVATORS

  • Traveling blocks in good condition?

  • Traveling blocks properly guarded?

  • Sheave guards in good condition?

  • Bales and/or links in good condition?

  • Elevators in good condition?

  • Hoisting hook equipped with safety latch or equivalent?

  • Crown block assembly secured?

  • Suspension cables and lifting chains are grade 8 and tagged?

  • Hoisting line inspected daily?

STAIRS, LADDERS, HANDRAILS & GUARDRAILS

  • Adequate stairs provided off rig, min. of 2 for drill floor?

  • Stairs level, secure with no obstructions?

  • Adequate handrails provided on stairs with 4 or more risers?

  • Stair treads of uniform size made with non-skid material?

  • Stair treads free of damaged?

  • Stairs properly installed and pinned if required?

  • Guardrails, Midrails, & Toeboards installed along all open side edges of floors, platforms, etc, 4ft above ground level.

ADDITIONAL FINDINGS

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