Layered Process Audit Template

• Department

• Conducted on

  Date

• Conducted by

• Location
  Address

Communication

• Are employees aware of any recent quality issues or customer complaints?

  Yes

  No

  N/A

• Is in-process & outgoing material properly identified?

  Yes

  No

  N/A

• Is traceability in place where required?

  Yes

  No

  N/A

• Is FIFO used?

  Yes

  No

  N/A

• Is nonconforming or suspect product identified and placed in a designated area?

  Yes

  No

  N/A

• Are proper containers used in production, including outgoing material?

  Yes

  No

  N/A

• Is workplace clean and orderly?

  Yes

  No

  N/A

Set-Up

• Are Visual Aids (required by the Control Plan) available?

  Yes

  No

  N/A

• Are Change Over instructions followed?

  Yes

  No

  N/A

Operator Certification/Standardized Work

• Are Operators following standardized work?

  Yes

  No

  N/A

• Are Operators certified on the job?

  Yes

  No

  N/A

Control Plan

• Are control plan checks made at the proper frequency, with the correct sample size and on the correct form?

  Yes

  No

  N/A

• Are product/process checks within specification? If not, are reaction plans being followed?

  Yes

  No

  N/A

• Are significant process events recorded?

  Yes

  No

  N/A

First Time Quality

• Are alarm limits being used?

  Yes

  No

  N/A

• Is a reaction plan available and being followed?

  Yes

  No

  N/A

Measurement Systems

• Are Error Proofing devices, gages and fixtures verified?

  Yes

  No

  N/A

• Are all gages (required by the Control Plan) available at the workstation? Are the gages numbered, calibrated and match the Control Plan?

  Yes

  No

  N/A

Containment/Rework

• Is containment information documented when the product is non-conforming?

  Yes

  No

  N/A

• Is rework/teardown completed per instructions with proper identification?

  Yes

  No

  N/A

P.M. Activities

• Are Preventive Maintenance activities complete to schedule?

  Yes

  No

  N/A

Completion

• Comments

• Auditor Name and Signature

  Sign