1.0 - Previous inspection

  • 1.1 - Are the red tags under 30 days since they were opened?

2.0 - Safety

  • In this section if a safety exposure/behavior is made determine the severity (safe or at risk condition). Then provide feedback to the person observed. Write a red tag if this is an equipment condition.

    - Sucess feedback should be given when you want to reinforce a positive behavior.
    - Guidance feedback should be given when you want to change, reduce or eliminate an undesirable behavior.

  • 2.1 - (SIF) Lockout - Are lockout devices being used, procedures being followed?

  • 2.2 - (SIF) Are powered industrial equipment operating safely?

  • 2.3 - (SIF) Is everyone working at heights below 4 feet?

  • 2.4 - (SIF) Are the electrical panels/cabinets safe and no risk is seen where Arc flash can occur?

  • 2.5 - (SIF) Are the entries into confined spaces clearly labeled and safe?

  • 2.6 - (SIF) Are personnel using hand lock devices and following the dock procedures?

  • 2.7 - (Ergo) Are personnel performing proper lifting, bending and twisting motions?

  • 2.8 - (Ergo) Are personnel minimizing repetitive motions

  • 2.9 - (Ergo) Personnel are observed not having to reach, pull or push for things

  • 2.10 - (Ergo) Personnel are not standing, sitting or kneeling for long periods of time

  • 2.11 - (Tools & Equipment) - Are the tools or equipment being used safe for use (guards on, interlocks working)?

  • 2.12 - (Tools & Equipment) - Are the tools or equipment being used in a safe manner?

  • 2.13 - (Procedures) - PPE is adequate for work performed?

  • 2.14 - (Procedures) - Are housekeeping procedures being followed?

  • 2.15 - (Procedures) - Are safety procedures being followed; no shortcuts?

  • 2.16 - (Procedures) - Are personnel rushing or running to maintain lines?

3.0 - Organization & Cleanliness (5s)

  • 3.1 - Blow Molder - All tools, grabbers, poles, bins, etc. are in their home locations. General cleanliness; all paperwork, books, manuals are stored neatly

  • 3.2 - Cooling Bed - Is the cooling bed operating normally?

  • 3.3 - Trimmer - Is the trimmer operating safely?

  • 3.4 - Leak Detector - Are the leak detectors working properly?

  • 3.5 - QC Station - Is it organized, labeled & clean?

    Guide - All items on the table should be clearly labeled, in their place with table marked locations and there should not be a heavy layer of dust.

4.0 - Line Boards

  • 4.1 - Hr x Hr Charts - Production is recorded every hour

  • 4.2 - Shift Production (Red/Yellow/Gene) - Shift production is filled out every shift

  • 4.3 - Line Walk - Line walks are happening and documented

  • 4.4 - Action Registers - Entries are being made

  • 4.5 - Action Registers - Action items are being addressed in a timely manner

5.0 - Process Controls

  • 5.1 - Log Books - Entries are documented every shift & up to date?

  • 5.2 - Process Change Logs - Evidence of use

  • 5.3 - Process Change Logs - Spot check process parameters & compare Line walk, set-up sheet, process change log to actual machine setting

  • 5.4 - SOP's - Start-up, shut down & changeover - Posted at or near the machine

  • 5.5 - SOP's - Start-up, shut down & changeover - Evidence that they are being used

  • 5.6 - Troubleshooting - Posted at or near the machine

  • 5.7 - PM - Lube maps posted at the line

  • 5.8 - PM - Lube schedule & completion record posted at the line & up to date?

  • 5.9 - PM - Other PM tasks documented

Sign Off

  • Auditor's signature

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