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LIEBHERR HARBOUR MOBILE CRANE INSPECTION
LIEBHERR HARBOUR MOBILE CRANE INSPECTION
Ryan Magill

LIEBHERR HARBOUR MOBILE CRANE INSPECTION

Service inspection

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Free LIEBHERR HARBOUR MOBILE CRANE INSPECTION Checklist

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Title Page

  • Site conducted

  • Conducted on

  • Prepared by

  • Location

  • Customer

  • Crane Serial Number

  • Crane Hours

Crane information

  • CUSTOMER

  • SERIAL NUMBER

  • TYPE

  • Date

  • PROCESS

  • HOURS

  • DESCRIPTION

  • Engineere signature

General machine

GENERAL UNDERCARRIAGE

  • FUNCTION GREASE SYSTEM

  • GREASING POINTS

  • Suspected location? Add photo if applicable

  • TYRE PRESSURE<br>

  • If known state time.

  • MECHANICAL DAMAGE OF TYRES

  • Note damaged wheel set number. Add photos

  • WHEEL SET COMPENSATION

  • ViSUAL INSPECTION OF WHEELSETS

  • Note wheel set number. Add photos

  • TRAVEL MOTOR GEAR OIL

  • Assure that crane is in the right position , check for leaks and drain/top up oil.

  • INSPECTION OF SLIP RING

  • CHECK TORQUE OF WHEEL NUTS

  • If known state time.

  • CONDITION OF X5 CABINET

  • Add Photo

  • CONDITION OF HOSES AND PIPES

  • Add photo

  • CONDITION OF CABLES AND PLUGS

  • Add photo

  • SCREWS OF PLATFORMS AND LADDERS

  • Replace/fit screws if possible. If not note and add photos.

  • VISUAL CHECK OF WELDING SEAMS

  • Clean suspicious area. Add photo's.

  • CHECK FOR PAINT CORROSION AND MECHANICAL DAMAGES

  • GENERAL CONDITION OF UNDERCARRIAGE

GENERAL SLEWING PLATFORM

  • FUNCTION CHECK OF GREASING SYSTEM

  • GREASING POINTS

  • Suspected location? Add photo if applicable

  • VISUAL CHECK OF WINCH HOOD

  • GENERAL CHECK FOR WATER TIGHTNESS

  • VISUAL CHECK OF WELDING SEAMS

  • Clean suspicious area. Add photo's.

  • CHECK FOR PAINT CORROSION AND DAMAGES

  • GENERAL CONDITION OF SLEWING PLATFORM

GENERAL TOWER AND BOOM

  • FUNCTION CHECK CENTRAL GREASING SYSTEM

  • GREASING POINTS

  • Suspected location? Add photo if applicable

  • CHECK ROPES FOR DAMAGES / GREASE

  • Clean area if possible. Add photo's.

  • CHECK ROPE GUARDS

  • CHECK CONDITION OF ROPE PULLEYS

  • Clean area if possible. Add photo's.

  • FUNCTION TEST VIDEO CAMERA

  • SCREWS OF PLATFORMS AND LADDERS

  • Replace/fit screws if possible. If not note and add photos.

  • BOOM LOWERED

  • VISUAL CHECK OF FLOODLIGHT MOUNTINGS

  • GREASE SYSTEM

  • CAMERA CHECKED AND CLEANED?

  • CABLE REEL CHECKED?

  • REASON FOR NOT LOWERING BOOM

  • CHECK TOWER CABIN FASTENINGS

  • VISUAL INSPECTION OF WELDING SEAMS

  • Clean suspicious area. Add photo's.

  • CHECK PAINT CORROSION AND DAMAGES

  • GENERAL CONDITION OF TOWER AND BOOM

CABIN UPPER

  • TEST ALL FUNCTIONS

  • CONDITION OF JOYSTICKS

  • CONDITION OF KEYPADS

  • CONDITION OF MONITOR

  • CONDITION OF SEAT

  • CONDITION OF HEATING SYSTEM / AC

  • CONDITION OF STRUCTURE<br>OF CABIN

  • GENERAL CONDITION OF CABIN

CABIN LOWER

  • IN PLACE?

  • TEST ALL FUNCTIONS

  • CONDITION OF JOYSTICKS

  • CONDITION OF KEYPADS

  • CONDITION OF MONITOR

  • CONDITION OF SEAT

  • CONDITION OF HEATING SYSTEM / AC

  • CONDITION OF STRUCTURE<br>OF CABIN

  • GENERAL CONDITION OF CABIN

Slewing platform Machinery Space

ENGINE

  • CHECK FOR COOLANT LEAKS

  • CHECK FOR COOLANT LEVEL

  • If possible top up.

  • CHECK COOLANT CONCENTRATE

  • CHECK FUEL INJECTION SYSTEM<br>FOR LEAKS

  • Add photo of leak

  • CHECK CONDITION OF ENGINE MOUNTS

  • CHECK CARDEN SHAFT BOLTS

  • GREASE CARDEN SHAFT

  • CHECK CLEANLINESS OF COOLERS

  • CHECK ENGINE OIL LEVEL

  • CHECK TRANSFER BOX OIL LEVEL

  • CHECK FUNCTION OF THE TRANSFER BOX COOLER

  • GENERAL CONDITION OF ENGINE

DIESEL ENGINE

  • SERVICE DONE BY LIEBHERR SERVICE STATION.

  • ENGINE RPM

  • MAX RPM =

  • IDLE RPM =

  • ENGINE OIL AND FILTERS CHANGED

  • ENGINE FUEL FILTERS CHANGED

  • ENGINE PRE FUEL FILTERS CHANGED

  • ENGINE CASE BREATHERS CHANGED

  • AIR FILTERS CHANGED

  • OIL PRESSURE WHEN WARM (Idle)

  • OIL PRESSURE WHEN WARM (Full RPM)

  • VALVE CLERANCE CHECKED/ADJUSTED

  • EXHAUST CLERANCE =

  • INTAKE CLERANCE =

ENGINE ROOM HYDRAULIC SYSTEM

  • CONDITION OF ENGINE ROOM

  • REASON FOR POOR CONDITION?

  • CHECK FOR HYDRAULIC OIL LEAKS

  • CHECK FEED PRESSURE IN BAR

  • CHECK HYDRAULIC OIL LEVEL

  • CHECK CONDITION OF HOSES AND TUBES

  • CHECK FOR UNUSUAL NOISES AND VIBRATIONS

GENERAL ELECTRIC

  • GENERAL CONDITION OF SWITCH CABINETS

  • LIGHTING AND HEATING

  • CHECK CONDITION OF SWITCH CABINET AND CARD RACK VENTILATION

  • VISUAL CHECK OF PLUGS AND CONNECTIONS

  • FUNCTION TEST STANDSTILL HEATERS

  • DOWNLOAD MDE

  • UPLOAD MDE TO FACTORY

  • GENERAL CONDITION OF ELECTRIC ROOM

SAFETY DEVICES

  • CHECK ALL EMERGENCY STOP BUTTONS

  • CHECK LOAD INDICATION

  • CHECK RADIUS INDICATION

  • CHECK PREWARNING IF LOAD AVAILABLE

Crane funcions

HOISTING GEAR

  • FUNCTION TEST

  • CHECK MAX PRESSURE AGAINST BRAKES

  • CHECK SPEEDS

  • TYPE OF DEVICE

  • SPEED HOISTING

  • SPEED LOWERING

  • CHECK ROPE FIXING POINT

  • CHECK FEED OIL PRESSURE 5.5 BAR SWITCH

  • CHECK HOISTING GEAR COOLING

  • CHECK WINCH OIL LEVEL

  • WINCH GEAR LIMITS

  • CHECK CONDITION OF WINCH SLACK ROPE AND OVERWIND ROLLERS

  • CHECK CONDITION OF WINCH DRUMS

  • CHECK CONDITION OF HOSES AND PIPES

LUFFING GEAR

  • FUNCTION TEST

  • CHECK SPEEDS

  • TIME REQUIRED TO BOOM FROM MINIMUM RADIUS TO MAXIMUM RADIUS

  • CHECK MAX AND MIN RADIUS

  • CHECK CONDITION OF HOSES AND PIPES

  • CHECK CONDITION OF LUFFING CYLINDER AND CONTROL BLOCK

SLEWING GEAR

  • FUNCTION TEST

  • CHECK BRAKES

  • CHECK SPEEDS

  • TIME TO SLEW 360 DEGREES FULL SPEED (IF POSSIBLE AND SAFE)

  • CHECK FOR LEAKS

  • VISUAL CHECK OF SLEWING GEAR

  • GENERAL CONDITION OF SLEWING MACHINERY SPACE

PROPPING SYSTEM

  • FUNCTION TEST

  • CHECK FOR HYDRAULIC LEAKS

  • VISUAL CHECK OF CYLINDERS

  • CHECK ANTI TWIST DEVICE OF SUPPORT PLATES

  • CHECK 50 BAR PRESSURE SWITCHES

Summary

ADDITIONAL EQUIPMENT CHECKED

  • ROTATOR HOOK

  • SPREADER

  • GRAB

  • NON ROTATOR HOOK

SUMMARY OF OPEN ITEMS

  • Open items not listed above

  • Item 1

  • Item 2

  • Item 3

  • Item 4

  • Item 5

LIST OF OIL SAMPLES TAKEN AND SHEET NUMBERS

  • Number of oil samples taken

  • Sheet Number

LIEBHERR HARBOUR MOBILE CRANE INSPECTION
Ryan Magill

LIEBHERR HARBOUR MOBILE CRANE INSPECTION

Service inspection

Use this Template
The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.

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