Title Page
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Conducted on
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Prepared by
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Line Supervisor
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Shift
Stage No 10: Assembly of central mandrel, lever shield & vertical axle sub assembly with measuring unit housing
Stage 10: Assembly of central mandrel, lever shield & vertical axle sub assembly with measuring unit housing
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Equipment at the station:(a) vertical axle assembly SPM,(b) Air Gun,There is no other equipment at the workstation
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Operator must wear Apron and Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Work station must be free from dust, unused material and tools.
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Work station light must be switched on and working.
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Operator must follow the check do check process.
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Positive Control Sheet must be available and fill by operator
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TPM sheet must be fill by operator and maintenance Team
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Emergency switch must be in working condition.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 10: Greasing of Vertical axles and assemble Vertical axle sealant rings with vertical axles.
Stage 10: Greasing of Vertical axles and assemble Vertical axle sealant rings with vertical axles.
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Equipment at the station:(a) Straightness checking Gauge ( R-9354.1),(b) Brush,(c) Grease,There is no other equipment at the workstation
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Operator must wear Apron & Cap.and gloves
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Positive control sheet must be displayed and check sheet must be fill by operator.
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Straightness checking Gauge must be calibrated.
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Work station must be free from dust, unused material and tools.
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Work station light must be switched on and working.
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Operator must follow the check do check process.
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Grease must be free from dust contamination.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 20: Greasing of both holder arm with diaphragm assembly on housing
Stage 20: Greasing of both holder arm with diaphragm assembly on housing
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Equipment at the station:(a) Fixture for Diaphragm subassembly with MU housing,(b) Air Gun,(c) Diaphragm stand,(d)Brush,There is no other equipment at the workstation
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Operator must wear Apron & Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Work station must be free from dust, unused material and tools.
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Operator must follow the check do check process.
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Grease must be free from dust contamination.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Number of assemblies waiting
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 20A : Assembly diaphragm 1.2 and diaphragm molded shield with diaphragm shield driving
Stage 20A: Assembly diaphragm 1.2 and diaphragm moulded shield with diaphragm shield driving
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Equipment at the station:(a) Ultra Sonic Welding Machine,(b) Air Gun,There is no other equipment at the workstation.
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Operator must wear Apron, Earplug & Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Positive control must be done by operator.
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All pressure Gauge Indicator must be calibrated.
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TPM Sheet must be done by operator and maintenance team.
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Work station must be free from dust, unused material and tools.
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Operator must follow the check do check process.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Emergency switch must be in working condition.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 30: Back Diaphragm assembly and bar code label on housing assembly.
Stage 30: Back Diaphragm assembly and bar code label on housing assembly.
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Equipment at the station:(a) Fixture for Diaphragm subassembly with MU housing ,(b) Grease box,(c) Air Gun,(d) Computer,(e) Barcode printer,There is no other equipment at the workstation.
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Operator must wear Apron and Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Work station must be free from dust, unused material and tools.
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Work station light must be switched on and working.
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Operator must follow the check do check process.
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Barcode printing must not be shifted and scattered.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 40: Assemble front & back covers with measuring unit housing sub-assembly.
Stage 40: Assemble front & back covers with measuring unit housing sub-assembly.
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Equipment at the station:(a) Front & Back cover assembly SPM ,(b) Air Gun ,There is no other equipment at the workstation.
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Operator must wear Apron and Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed. and Operator must follow DMI.
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Work station must be free from dust, unused material and tools.
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Work station light must be switched on and working.
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Positive Control must be done by operator.
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Precontrol must be done by supervisor.
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Emergency switch and safety curtain must be in working condition.
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TPM sheet must be fill by operator and maintenance Team
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Operator must follow the check do check process.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 50: Fitment of Valve base and outlet with housing assembly
Stage 50: Fitment of Valve base and outlet with housing assembly
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Equipment at the station:(a) Fixture for mu housing assembly with valve base & outlet fixture,(b) cotton cloth box,(c) Conveyor,There is no other equipment at the workstation
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Operator must wear Apron, Gloves, and Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and operator must follow DMI.
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MU housing assembly with valve base & outlet assembly Fixture must not be worn out.
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Fixture must be fixed and stable while working.
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Work station must be free from dust, unused material and tools.
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Operator must follow the check do check process.
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Operator must check alignment of dispensed sika on valve base and outlet assembly.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 50A: Applying adhesive sealant (Sikaflex221) on valve base & outlet assembly.
Stage 50A: Applying adhesive sealant (Sikaflex221) on valve base & outlet assembly.
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Equipment at the station:(a) HMI,(b) Weighing Machine ,(c) Air Gun,There is no other equipment at the workstation
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Operator must wear Apron, Gloves, and Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Positive control must be done by operator.
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TPM sheet must be fill by operator & Maintenance Team.
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Work station must be free from dust, unused material and tools.
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Operator must follow the check do check process.
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Weighing Machine & all Pressure Gauge Indicator must be calibrated.
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Weighing machine Alignment in analytical balance must be proper and machine must be stable.
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Sika Flex shelf life must not be expired.
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All material must be identify and placed at defined location.
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Emergency switch must be in working condition.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 60:Adhesive Sealant Curing
Stage 60:Adhesive Sealant Curing
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Equipment at the station:(a) Humidifier,(b) Barcode reader,(c) humidifier Sensor,There is no other equipment at the workstation
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DMI (Detailed Manufacturing Instruction) must be displayed.
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Work station must be free from dust, unused material and tools.
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Positive Control must be done by operator.
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Precontrol must be done by supervisor.
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Operator must maintain FIFO manner.
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All equipment must be identify and placed at defined location.
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Emergency switch must be in working condition.
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Waste parts should not be spread over in the shop floor & working table.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage70:Tightness testing
Stage70:Tightness testing
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Equipment at the station:(a) Tightness testing Jig, (b) locking jig, There is no other equipment at the workstation
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Operator must wear Apron and Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Positive Control must be done by operator.
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All pressure Gauge Indicator must be calibrated.
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TPM sheet must be fill by operator and maintenance Team
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Tightness testing Jig must be easy to operate.
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Work station must be free from dust, unused material and tools.
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Operator must follow the check do check process.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Number of assemblies being processed by this stage should be one
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Emergency switch must be in working condition.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage 70A: Transmission gear and holder gear assembly
Stage70A: Transmission gear and holder gear assy
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Operator must wear Apron and Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Work station must be free from dust, unused material and tools.
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Operator must follow the check do check process.
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MU Assembly part must be free from fleshes, burr, damage and moulding defect.
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Angle Gear and transmission Gaer must be rotate smoothly
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All part must be properly lock.
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Angle Gear must not be rotate in antilock wise
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must be skilled.
Stage80: Oscillator lever Assembly
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Equipment at the station:(a) Oscillatory Lever assembly Fixture (b) Grease, There is no other equipment at the workstation
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Operator must wear Apron & Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Grease must be free from dust contamination.
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Positive Control must be done by operator.
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TPM sheet must be fill by operator and maintenance Team
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Fixture must be fixed and stable while working and must be easy to operate.
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Pressure Gauge Indicator must be calibrated.
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Work station must be free from dust, unused material and tools.
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Work station light must be switched on and working.
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Operator must follow the check do check process.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage90: Pressure Drop.
Stage90: Pressure Drop.
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Equipment at the station:(a) pressure drop testing machine,(b) Cir clip pliers, There is no other equipment at the workstation
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Operator must wear Apron & Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Positive Control must be done by operator.
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TPM sheet must be fill by operator and maintenance Team
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MU pressure transmitter must be calibrated.
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The limit value on the station to test pressure loss must be at 65 Pa.
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Test time should be 05 second.
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Central Gear wheel should rotate 360°
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Work station must be free from dust, unused material and tools.
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Work station light must be switched on and working.
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Operator must follow the check do check process.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage100: Positioning Frame 1.2 Assembly
Stage100: Positioning Frame 1.2 Assembly
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Operator must wear Apron and Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Work station must be free from dust, unused material and tools.
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Operator must follow the check do check process.
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MU Assembly part must be free from fleshes, burr, damage and moulding defect.
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Frame must be properly locked.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
Stage110: Error Testing
Stage110: Error Testing
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Equipment at the station:(a) Computer,(b) Barcode Reader, There is no other equipment at the workstation
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Operator must wear Apron and Cap.
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DMI (Detailed Manufacturing Instruction) must be displayed and Operator must follow DMI.
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Work station must be free from dust, unused material and tools.
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Work station light must be switched on and working.
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Operator must follow the check do check process.
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Positive Control must be done by operator.
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All temprature , humidity & and pressure indicator must be calibrted
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Temp. and humidity must be maintain as per testing Requirement.
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All material must be identify and placed at defined location.
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Waste parts should not be spread over in the shop floor & working table.
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Red bin must be available for rejection material at stage.
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Operator must follow single piece flow process.
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Operator must be skilled.
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Operator ID
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Line supervisor
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Auditor
