LPA Caledon Monthly

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

• Location
  Address

WORKSTATION

• For DW, is the mandrel table clean and organized?

  Yes

  No

  N/A

• Is workstation clean?Look for material on the floor, unused tooling, overflowing containers

  Yes

  No

  N/A

• Has wire weld edge trim tray been emptied? (AMILL)

  Yes

  No

  N/A

• Is the paint booth clean? Look for leaks at the tank in the booth and around the outside of the booth

  Yes

  No

  N/A

• Is the additional PPE for the galfan pot stored properly when not in use?

  Yes

  No

  N/A

SAFTEY

• Are all operators wearing the required PPE?

  Yes

  No

  N/A

• Are the Equipment Safe-guards in place?

  Yes

  No

  N/A

• Is the Emergency Spill Kit available?

  Yes

  No

  N/A

QUALITY

• Are the Operators aware of any recent quality issues?

  Yes

  No

  N/A

• Are the required inspections being performed by the Dock Auditor , according to the required inspection frequencies?

  Yes

  No

  N/A

• Are parts being correctly inspected and certified (marked) as instructed by the quality alert?

  Yes

  No

  N/A

• Are the red herring samples for eddy current verification available and correctly identified?

  Yes

  No

  N/A

• Has the eddy current validation been signed off? Supervisor once a week , operator once per shift

  Yes

  No

  N/A

PART-PRODUCT

• Work instruction available at workstation and operator performing job according to Work instruction?

  Yes

  No

  N/A

• Are parts being packed properly if specified in the Work instruction?

  Yes

  No

  N/A

• Visual aids available and clearly visible in the work area?

  Yes

  No

  N/A

• Has the operator checked to make sure there is no blockage in the primer tank with auditor present?

  Yes

  No

  N/A

• the viscosity of the primer between 35-41? Have the operator check while Auditor observes.

  Yes

  No

  N/A

• Set up verification or Forming set up sheet completed and up to date?

  Yes

  No

  N/A

• Is FIFO being followed, check shipping and Hazmat.

  Yes

  No

  N/A

• Is suspect material properly identified/ segregated/ stored in reject Area ?

  Yes

  No

  N/A

• Are the gages/ measuring instruments calibrated and in good condition?

  Yes

  No

  N/A

SYSTEM VOICE OF THE CUSTOMER

• Has the good to go been completed and signed by the Team Leader?

  Yes

  No

  N/A

• Are Quality Alert issued and visible on the production floor to contain the problem?

  Yes

  No

  N/A

AUDIT STATUS

• 8.1 Daily audits completed?

  Yes

  No

  N/A

• 8.2 Weekly audits completed?

  Yes

  No

  N/A

• 8.3 Monthly audits completed?

  Yes

  No

  N/A