Title Page
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Conducted on
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Prepared by Gavin Holmes of Landfillpipe and Construction Services Ltd
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Location (Site name)
Description of Works
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SIGN OFF SHEET METHOD STATEMENTS
DOCUMENT REF
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Please select required or not required of relevant Method statement for the tasks you are completing.
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By completing the sign off sheet you agree that you are happy that works are safe to commence and that you have read and understand all the required Method Statements involved in the works that you are completing. You agree that you have all the required equipment, training, information and PPE required to work safely. Please contact Gavin - 07827890421 if you do not agree with the above statement. IF A TASK CANNOT BE COMPLETED SAFELY - THEN IT CANNOT BE STARTED!! REPORT ALL NEAR MISSES AND SAFETY ISSUES TO LPC MANAGEMENT.
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NEXT REVIEW DATE March 2021
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LPCMS01 BUTTFUSION
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METHOD STATEMENT
DOCUMENT REF LPCMS01 – BUTTFUSION WORKS
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Buttfusion is method of joining mdpe / hdpe pipework without using electrofusion couplers. The pipework is fitted into a chassis with the appropriately sized shells used to clamp the pipe in a solid position. The ends are then trimmed and squared off using a trimmer plate. Once the ends have been trimmed a hot plate is used to gently heat the pipework to the correct temperature and then the two ends are forced together under pressure and a bead is formed. The process is fully automated but does rely on the operator to insert the correct operating parameters into the equipment. This process is completed inside a dry, dust free environment which is usually a pop-up tent or shelter. The pipework is supported by rollers which hold the pipe level with the Buttfusion chassis and reduces drag. Test joints will be performed at the start of each working day or when required by the client. The equipment data logs all joints that have been completed and this data is then downloaded and forwarded onto the client.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• A suitable location needs to be agreed with the client and site management – a large working area will be required
• Manual handling training
• Works to be completed in a gas free environment
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED
• Buttfusion Equipment
• Shelter
• Pipe Support Rollers
• Excavator / Dumper
• Generator 110v Tin 12 Spec
• Hand Tools
• Paint Pen
• 2 x Fire Extinguishers
• Lifting Hook
• Lifting Strops
HAZARDS • Electrical equipment – 110v
• Heavy equipment and materials
• Noise
• Slips / Trips
• Manual handling
• Plant
• Weather conditions
• Hot surfaces
• Sharp edges
TASK
• Fetch equipment from storage, check for any visible damage or faults, check for calibration certificates.
• Check all electrical wires, plugs, hoses for damage.
• Insert correct size pipe shells into chassis
• Transport equipment to working location agreed with client and set up shelter and buttfusion equipment
• Insert correct operating parameters into equipment
• Connect to power supply
• Allow equipment to heat up to operating temperature
• Insert pipe into chassis and tighten clamps
• Insert trimmer plate and clamp tight.
• Perform the trim cycle.
• Once pipe work is trimmed and squared off remove trimmer and clear away trimmings and place in suitable rubbish bin.
• Perform the check cycle to ensure both ends are squared off and that both ends of the pipe align.
• Insert heater plate and clamp tight
• Push down heater plate until locked and then press the join function
• The equipment will use the pre-programmed information to heat both ends of the pipe simultaneously for the required duration.
• The heater plate will self eject and the chassis will force both ends of the pipes together for the required duration
• Remove heater plate
• Allow pipework to follow the cool cycle
• Mark pipe with required joint number, date and initials
• Using a strop tow the pipe forward to allow the process to be repeated until the required length of pipe is achieved Manual Handling
Report any faults
Do not use faulty equipment
Large area required away from site operations usually 100m
Lifting equipment may be required for large diameter pipes
Never place hands inside chassis with trimmer or hot plate
Heater plate will be hot – gloves are required
Keep hands away from heater plate and chassis
Beware of other vehicle movements in working area -
LPCMS02 ELECTROFUSION
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METHOD STATEMENT
DOCUMENT REF LPCMS02 – ELECTROFUSION WORKS
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Electro fusion is a way of joining two hdpe / mdpe pipes together using a premade socket. The socket is made of mdpe and has a wire element inside with is connected to two pins which is connected an electrofusion box. The electrofusion box then heats the element which in turn gently warms the pipework so that it fuses together. There are two different voltages used for electro fusion (40v and 80v) so you need to make sure that you are using the correct fitting with the correct electro fusion box. Each fitting has a pre marked fusion time stamped upon it which needs to be uploaded to the equipment. Some modern electrofusion boxes have an auto read function which automatically reads the fusion time.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• Manual handling training
• Works to be completed in a gas free environment
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • Electrofusion Equipment
• Shelter
• Generator 110v Tin 12 Spec
• Hand Tools
• Paint Pen
• 2 x Fire Extinguishers
• Pipe clamps
• Hand scrapers / mechanical scrapers
• Hand saw / pipe cutters / guillotine
• Lump hammer or mallet
HAZARDS • Electrical equipment – 110v
• Heavy equipment and materials
• Noise
• Slips / Trips
• Manual handling
• Plant
• Weather conditions
• Hot surfaces
• Sharp edges
TASK PROCESS NOTES
• Fetch equipment from storage, check for any visible damage or faults, check for calibration certificates.
• Check all electrical wires, plugs, hoses for damage.
• Transport equipment to working location.
• Ensure pipes that are to be connected are free from any gases and liquids.
• Ensure that you have the correct fittings for the pipes that you are joining.
• Make sure that the pipe is of the right material to be joined.
• Measure pipe work to required lengths and then mark.
• Cut using hand saw or pipe cutters making sure pipe ends are square.
• Clean away any detritus from ends of pipework making sure they are free of any moisture and gases.
• Scrape pipe ends using suitable scraping tools.
• Clean away any swarf.
• Measure coupler to find the center.
• Always use bagged fittings
• Insert ends into coupler making sure that they in at the end stops of coupler and mark each end with a paint pen.
• Pipe clamps may be required for larger diameter pipework to ensure pipework stays in place.
• Connect fusion equipment to the fitting – if using auto read equipment make sure the leads are fitted correctly to the coloured pins.
• Input correct information into electrofusion equipment – site name, client name, correct weld duration.
• Perform weld and then observe cooling down period.
• Make sure fusion indicators have risen.
• Remove pipe clamps if fitted.
• Always check joints once they are cooled for leaks. Manual Handling
Report any faults
Do not use faulty equipment
Large area required away from site operations
Where possible use fusion shelter
Do not weld outside in wet weather without using a shelter
Lifting equipment may be required for large diameter pipes
Suitable gloves to be worn
Observe DSEAR regulations and keep generators and fusion equipment 2.2m away from gas infrastructure.
Be vigilant during welding process for signs of coupler / fittings failing. Keep a safe distance away from fittings during weld cycle. Always have fire extinguishers available in case of emergency.
Notes • Do not use dirty fittings.
• Never reheat a failed fitting.
• Do not touch prepared ends of pipework.
• Always use welding shelter where possible.
• Store fusion equipment in a dry location.
• Do not allow molten plastics to touch skin.
• Larger couplers hold residual heat for a long period of time after weld time has been completed – be vigilant and regularly check completed fittings.
• Do not weld large fittings close to end of working day. Allow sufficient cool down period.
• Down load fusion data and supply to client on a regular basis.
• Make sure generator has sufficient fuel to complete each joint.
• Allow generator to cool before refueling.
Always have fire extinguishers available in case of emergency. -
LPCMS03 EXCAVATIONS AND TRENCHING
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METHOD STATEMENT
DOCUMENT REF LPCMS03 – EXCAVATION AND TRENCHING WORKS
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT • An excavation is a procedure that involves removing material from the ground i.e. soils, aggregates and waste arisings.
• A trench is a type of excavation or depression in the ground that is generally deeper than it is wide (as opposed to a wider gully or ditch), and narrow compared to its length.
• This process is normally completed using an excavator but also can be completed using hand tools.
• Excavations should always be well planned and the correct permit to work raised before any works begin.
• Trenches are to be set out with either pegs or spray paint markings.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• Manual handling training
• Machine operator training required
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • A suitably sized excavator with the correct buckets to complete the works. Always consider the depth of the excavation and the reach that will be required. Also consider the ground conditions in which the plant will be used.
• Hired in plant and equipment to comply with all current legislation and have the appropriate certificates supplied with them.
• Daily checks of excavator to be completed by the operator and any faults are to be recorded. Faulty plant will be removed from service until it has been repaired.
• Plant to have flashing beacon, lights, good all round visibility and mirrors fitted and adjusted into the correct position for the driver. Some clients will require a VRA (visual risk assessment) to be completed before allowing the plant to be used.
• Some clients will insist on plant having a green seatbelt beacon fitted.
• Larger plant is to have reversing cameras fitted. Some clients require proximity sensors to be fitted.
HAZARDS • Services – Service location drawings should always be consulted (if available) before any works begin.
• CAT (Cable Avoidance Tool) tool to used to locate live electrical services.
• Consideration needs to be given for any overhead services – ensure that there is a suitable working distance from the excavator boom to any over head power / telecoms lines.
• If buried services are present, then hand dug pits are to be dug to identify the service and its route.
• Always use banksman and / or spotter whilst digging – ensure spotter / banks man is a safe distance away excavator but close enough to inspect excavation operations. Spotter to be in visual contact with excavator driver.
• Always batter back the sides of excavations to a safe angle. Different soil conditions require different angles of batter / repose.
• Always place arisings a safe distance away from trench edges – minimum 1m but further for larger excavations or in wet or granular conditions.
• Temporary trench supports (trench boxes or shoring) will be required if depth exceeds 0.75m or you are digging into unstable ground.
• Consider access / egress routes if persons are to enter excavations.
• Persons entering trenches will always have at least one person above ground watching them at all times. Time spent inside trenches will be keep to a minimum.
• Persons entering trenches will always be a last resort and they will be wearing the appropriate PPE.
• If digging into gaseous materials then air movers and breathing equipment are to be used as well as constant gas monitoring of the working environment using a suitable gas monitoring device.
• Consideration is to be given to existing structures or infrastructure close to any excavations.
• Trenches will be inspected on a regular basis by a competent member of staff.
• Pumps will be used in trenches with liquid in them.
• Plant and other vehicles will be kept a safe distance away from any trenches.
• Be aware of sharps and loose debris inside trench.
• Trenches will only be kept open for as long as needed – if left open overnight or for a longer period of time then a suitable barrier / fencing will be erected to prevent unauthorized access.
• When digging into restored areas of site engineered clay will be kept separate from other arisings so that it can be reclaimed and reused.
• All arisings will be backfilled into trenches and any excess material will be disposed of in an appropriate location.
• Upon completion of the works the working environment will be tidied and any rutting will be bladed out.
NOTES • Inform site management of location and expected duration of works.
• Follow the site rules for driving / taking plant to and from working locations.
• Observe site height, width and weight restrictions whilst tracking to and from working locations.
• Follow site rules for refueling plant and location of where this is to be completed.
• Take care to avoid disturbing snakes / birds or any other animals and their nests.
• Portable deoderisers may be required – check with client before commencing works.
• Smoking permitted in designated areas only – at all times no smoking whilst working out on the landfill. -
LPCMS04 UNCOILING PIPE
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METHOD STATEMENT
DOCUMENT REF LPCMS04 – UNCOILING PIPE COILS
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT MDPE / HDPE pipe coils are supplied to site coiled up into usually in 25m, 50m or 100m lengths. This is how the supplier supplies the pipe coils to site. They are delivered on a flatbed HGV and unloaded in a suitable location agreed with the site management. Before the pipework can be used it needs to be un wound and allowed to straighten.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• Excavator / Dumper driver
• Manual handling training
• Works to be completed in a gas free environment
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • Hand Tools
• Towing strop
• 4x4 / Dumper / Excavator
HAZARDS • Heavy equipment and materials
• Noise
• Slips / Trips
• Manual handling
• Plant and other site traffic
• Weather conditions
• Whip effect from pipe coils
• Un even ground conditions
TASK PROCESS NOTES
• Identify correct area of site in which the coils will be transported to and pulled out.
• Agree with client and site management that the works can be completed in this location.
• Fetch pipe coils from storage area.
• Use of an excavator / suitable lifting device will be required for this purpose.
• Lay the pipe coil flat on the ground and insert excavator arm in the center. This will allow the pipe coils to rotate as it is unwound.
• Fit towing strop to inside end of pipe and pull tight.
• Attach towing strop to tow-bar on 4x4 or dumper.
• Drive forward very slowly and pull out pipe coils taking care not to stretch or kink pipework.
• Cut away banding as required using a hand saw or Stanley knife.
• Once pipe coils are unwound leave to straighten.
• Repeat the above steps for multiple coils.
2-man operation
Consider site traffic movements – large area required to uncoil pipework.
Manual Handling
Large area required away from site operations and traffic routes
Lifting equipment may be required for larger diameter pipe coils
Suitable gloves to be worn
Notes • Workers to be aware of whip effect of pipe work.
• Only operatives involved in the uncoiling operation to be within the working area.
• Clean away any rubbish / banding materials left over to the site skips / tipping area. -
LPCMS05 OPERATING EXCAVATORS AND DUMPERS
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METHOD STATEMENT
DOCUMENT REF LPCMS05 – OPERATING EXCAVATORS AND DUMPERS
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT • An excavator is a mechanical digging device which could be tracked or wheeled and weigh between 1 and 50 tons.
• Different types of buckets can be fitted via a quick hitch.
• A dumper is a wheeled or tracked machine used for carrying and fetching assorted types of materials. Dumper can weigh between 0.5 to 40 tons.
• Both pieces of equipment are to be used by trained and competent persons only.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained and certified personnel only.
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • The specification of the excavator and dumper will be in accordance with the tasks that they are to complete.
HAZARDS • Ground conditions – soft / wet ground conditions may cause plant to slip / become unstable. An assessment of the working environment will be required before taking equipment into the location of the works.
• Buried / overhead services – check service location plans, CAT scan area to be excavated
• Vehicle movements – check with client for agreed access routes around site. Be aware of other site vehicles working in close proximity. Ensure flashing beacons, working lights, seat belts are worn and used at all times.
• Fuel – refueling to take place in agreed refueling areas on site away from any hot work areas.
• Tiredness – Plant operators to have regular breaks to avoid fatigue related incidents.
• Perform daily checks and record results on check sheets.
• Check sheets to be handed in weekly with time sheets.
• Start up plant and allow engines to warm up. Demist windows and mirrors if fitted.
• Check operation of circuits and systems.
• Proceed to working area with plant.
Do not use faulty equipment – report faults immediately to LPC management who will get fault rectified or replaced.
If using unfamiliar equipment operator to take time to familiarise themselves with its operation and control layout. -
LPCMS06 UNLOADING PIPE COILS AND STRAIGHT PIPE
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METHOD STATEMENT
DOCUMENT REF LPCMS06 – UNLOADING PIPE LENGTHS AND PIPE COILS.
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT • MDPE / HDPE pipe coils are supplied to site coiled up into usually 25m, 50m or 100m lengths.
• They are delivered on a flat bed HGV and unloaded in a suitable location agreed with the client / site management.
• Straight pipe lengths vary in size between 1m and 12m and can be constructed out of MDPE / HDPE or Steel.
• Pipe diameters vary from 25mm up to 1000mm.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• Excavator / Dumper driver
• Manual handling training
• Lifting and Slinging
• Works to be completed in a gas free environment
• Works to be completed in an area away from plant / vehicle movements
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • Hand Tools
• Towing strop
• Excavator / Tele Handler
HAZARDS • Heavy equipment and materials
• Noise
• Slips / Trips
• Manual handling
• Plant and other site traffic
• Other site workers / members of the public
• Weather conditions
• Un even / soft ground conditions
TASK
Identify correct area of site in which the pipework can be unloaded.
• Delivery vehicle / driver to inform person taking delivery of what they are delivering.
• Delivery driver to off load delivery in agreed location.
• Delivery driver only to operate lifting equipment.
• Delivery driver to sling his own loads using suitable lifting chains / strops.
• Persons in charge of delivery to check that the correct items have been delivered.
• Inform LPC of any items missing from delivery. 2 man operation
Consider site traffic movements – large area required to unload pipe work
Manual Handling
Large area required away from site operations and traffic routes
Lifting equipment may be required for larger diameter pipe coils
Suitable gloves to be worn
Notes • Make sure any 3rd party persons (delivery drivers) are wearing correct PPE in line with site protocol.
• Make sure delivery drivers stay away from any unauthorized areas. -
LPCMS07 ATEX REGULATIONS
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METHOD STATEMENT
DOCUMENT REF LPCMS07 – ATEX REGULATIONS
DESCRIPTION – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT There are two ATEX Directives. ‘ATEX’ stands for ‘ATmosphere EXplosible’, so the two ATEX Directives are concerned with explosive atmospheres. These may arise from flammable gases, vapors, mists or dusts mixed with air in a proportion that means they can explode if ignited. Examples include:
• landfill gas and air
• petrol vapors and air
• metal / wood dust and air
The two directives are:
1 ATEX 94/9/EC Directive2, the ATEX ‘Product’ Directive, concerned with the manufacture of equipment and protective systems designed for use in potentially explosive atmospheres’;
2 ATEX 1999/92/EC Directive3, the Worker Protection Directive (also known as the ‘ATEX 137’ Directive), concerned with the “minimum requirements for improving the safety and health protection of workers potentially at risk from explosive atmospheres”.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• Correct tools and equipment to be used in zoned areas
• LPC personnel to be trained in ATEX and DSEAR regulations.
• LPC clients to supply site drawing showing DSEAR zoned areas.
• As part of LPC training, all workers will read the ICoP’s relating to the current regulations with particular emphasis on ICoP’s 1 and 2.
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
HAZARDS • LEL (Lower Explosive Limit) - the minimum amount of flammable gas that, mixed with air, will produce a potentially explosive atmosphere; it is usually expressed as a percentage by volume.
• LPC personnel are not to remove or tamper with any electrical or pneumatic process equipment within zoned areas.
• Venting gases to atmosphere.
• Incorrect tools and equipment being used in zoned areas.
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LPCMS08 CONNECTING INFRASTRUCTURE
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METHOD STATEMENT
DOCUMENT REF LPCMS08 – CONNECTING GAS INFRASTRUCTURE AND COMMISSIONING MANIFOLDS / GAS WELLS.
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Gas infrastructure what is used to get the landfill gas to the gas compound.
Gas Infrastructure could one or a combination of the following
• Drilled gas wells / pin wells
• Leachate wells
• Prefabricated manifolds / headers
• Pipework and valves
• KOPs (Knock out pots)
• J Traps / dewatering points / barometric legs
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• A suitable location needs to be agreed with the client and site management – a large working area will be required
• Manual handling training
• Electro fusion / Butt fusion works
• Uncoiling pipework
• Unloading pipework
• Use of plant
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • Buttfusion / Electrofusion Equipment – see separate risk and methods
• Shelter
• Pipe Support Rollers
• Excavator / Dumper - see separate risk and methods
• Generator 110v Tin 12 Spec
• Squeeze off tools
• Gas bagging equipment
• Hand Tools
• Paint Pen
• 2 x Fire Extinguishers
• Lifting Hook
• Lifting Strops
HAZARDS • Electrical equipment – 110v
• Heavy equipment and materials
• Noise
• Slips / Trips
• Manual handling
• Plant
• Weather conditions
• Hot surfaces
• Sharp edges
INSTALLATION • Read all risk assessment and method statements for the works you are about to complete.
• Check you have correct materials for the works you are going to complete.
• Confirm area of works.
• Confirm with client agreed routes of pipe runs, locations of manifolds / KOPs / Dewatering points. These should be set out with pegs / markers or be clearly marked on an approved site drawing plan.
• Transport parts and equipment to correct area of works. Always stick to agreed site traffic routes.
• Be vigilant of your surroundings i.e. site traffic, overhead power lines, other site operations.
• If working on a live collection system ensure that the system is either isolated using valves on site (butterfly or lever valves) or fit a suitably sized squeeze of tool so that no oxygen can enter the collection system and no harmful gases can escape.
• Install well heads onto wells – either by electrofusion or by using flexi couplers. Client to confirm which method to use.
• Fetch uncoiled pipework so that wells can be connected.
• Place collection pipework in agreed location.
• Cut pipework to lengths required, taking into consideration thermal expansion and contraction of pipework.
• Connect gas collection pipework from well head to gas collection main.
• Ensure all pipework falls to allow dewatering to designated point.
• Place soils or other similar materials into low points if required so correct fall is obtained.
• Ensure all electrofusion couplers are fused, dated, initialed with correct joint numbers.
• Once the entire infrastructure is connected to the extraction system inform site client / engineer /gas technician who will open and balance each gas well.
• Remove squeeze off equipment.
• Check all fittings, joints and well heads for any leaks. Do not begin works until all parts checked. Do not start a job you do not have the parts for.
Manual Handling
Use suitable lifting devices for heavy / awkward items
Walk routes before taking plant and equipment to location if it is safe to do so.
See separate electrofusion method statement
Be aware of other site traffic movements
Never work on live gas pipework without isolating beforehand
Never isolate gas pipework out on the gas field without permission from site client /engineer
Ensure pipework is clean, dry and scraped before fusing -
LPCMS09 SCAFFOLD POLES AND CLIPS
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METHOD STATEMENT
DOCUMENT REF LPCMS09 – Installing scaffold poles and clips to assist in dewatering of gas infrastructure.
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Scaffold poles are used to support long runs of pipework on undulating ground so that liquids accumulated inside pipe runs can be directed and drained into a low point / KOP / Barometric collection point.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• A suitable location needs to be agreed with the client and site management – a large working area will be required
• Manual handling training
• Electro fusion / Butt fusion works
• Uncoiling pipework
• Unloading pipework
• Use of plant
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • Slide hammer / rammer
• Excavator / Dumper - see separate risk and methods
• Hand Tools
• 2 x Fire Extinguishers
• Lifting Hook
• Lifting Strops
HAZARDS • Electrical cables
• Heavy equipment and materials
• Noise
• Slips / Trips
• Manual handling
• Plant
• Weather conditions
• Sharp edges
INSTALLATION
• Ensure you have the correct equipment to complete the works.
• Identify correct area of works.
• Take equipment over to working area using dumper or 4x4.
• Lay out poles and angle iron support where required.
• Check for any services or infrastructure that may be present and could cause a hazard.
• Place pole in location required and then fit slide hammer onto top.
• Slide hammer up and down hitting the pole into the ground – second person to assist in keeping the pole vertical. In tough ground conditions an excavator bucket can be used to push poles into the ground.
• When at required depth stop and fit clip using hand tools. Move along to next location and repeat until all poles have been installed and clips fitted.
• Fit pipe support runners to scaffold clips and adjust so that pipework falls to required dewatering point.
• Fit cable ties around pipework so that it can fall off pipe support runner.
Manual handling – use other / suitable lifting devices for transporting heavy / awkward items. Be aware of other vehicle movements within working area.
Correct gloves to be worn.
Keep hands and fingers away from area of impact
Always tidy working area upon completion of works. Return any unused equipment to site stores and place all rubbish in skips -
LPCMS10 GENERATORS AND ELECTRICAL EQUIPMENT
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METHOD STATEMENT
DOCUMENT REF LPCMS10 - Using electrical equipment and generators
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Generators are used to power buttfusion, electrofusion and any other equipment where there is no mains power supply.
Electrical equipment is not to be used where not permitted especially in gaseous areas i.e. DSEAR / ATEX zoned areas. Always consult site DSEAR plans.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• A suitable location needs to be agreed with the client and site
• Manual handling training – for loading and unloading
• Generator PAT test certification
• Calibration certificates
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • 2 x Fire Extinguishers
• Lifting Hook
• Lifting Strops
• Dumper for carrying equipment
• A Suitable lifting device will be required for larger generators
HAZARDS • Electrical cables
• Electric shocks
• Heavy equipment and materials
• Noise
• Fumes
• Refueling
• Slips / Trips
• Manual handling
• Plant
• Weather conditions
TASK PROCESS NOTES
• Check equipment over for any faults or damage.
• Check oil and water levels before using equipment.
• Make sure that the generator you are going to use is suitably powerful enough to operate the equipment that you are going to use.
• Refuel equipment before using – if generator has been running allow engine to cool before refueling.
• Clear up any fuel spills immediately
• Only use electrical equipment in the correct areas – check with client before commencing works.
• If using extension cables, ensure cables are fully unwound before works commence.
• Do not let equipment overheat
• Always have 2 x fire extinguishers readily available and that they are of the correct type for the equipment you are using.
• Be aware of exhaust fumes – only operate equipment in areas with sufficient ventilation.
• Be aware of hot surfaces Report any faults
Do not use faulty equipment
Always consult site DSEAR plans for zoned areas
Gloves to be worn whilst refueling
Spill kits available in LPC vans and site compounds – report any spills to site management -
LPCMS11 ISOLATING INFRASTRUCTURE
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METHOD STATEMENT
DOCUMENT REF LPCMS11 – Squeezing off / isolating live gas pipework, inserting inflatable gas bladder
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Gas isolation is completed by either closing valves on the gas field or by using a squeeze off tool.
Gas squeeze off isolation is a way of isolating a particular section of live pipework out on the gas field without the need to shut down the whole gas extraction system.
Gas bladders are inserted into pipework and inflated to prevent gases escaping from open ended pipework.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• Manual handling training – for loading and unloading
• Lifting devices will be required for larger squeeze off tools
• Hydraulic / air / manual operated squeeze off tool
• Read the LPC gas isolation procedure document before commencing works
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • 2 x Fire Extinguishers
• Lifting Hook
• Lifting Strops
• Dumper for carrying equipment
• A Suitable lifting device will be required for larger squeeze off tools
HAZARDS • Heavy / awkward equipment
• Noise
• Landfill gases
• Slips / Trips
• Manual handling
• Plant
• Weather conditions
TASK PROCESS NOTES
• Identify section of pipework to be isolated.
• Hand dig using a spade underneath the section of pipework a suitably sized hole so that squeeze off tool can be inserted.
• Fit squeeze off tool over the top of the pipework and insert the bottom bar. Set tabs on equipment to the correct SDR rating of the pipework.
• Once bottom bar is fitted insert handle and pump slowly so that squeeze of tool is closing onto pipe. Make sure you are directly over the center of the pipe and the squeeze off tool is vertical.
• If using and air operated tool then connect to air supply and activate pump.
• Keep pumping until pipe work is fully squeezed off. Insert and tighten using a suitably sized spanner the safety locking mechanisms. These will ensure that the pipework cannot become un-squeezed.
• Allow a few minutes for any residual gases to be sucked away.
• If a valve is available then close valve, if not then insert another squeeze off tool at other end of gas line and repeat this procedure.
• Insert sample points (if not already installed) into pipework and check pipework using a gas analyser for any gases or vacuum.
• Insert gas bladder into end of pipework and inflate using a foot / hand pump. Check manufacturer’s instructions on what pressure to inflate to.
• If pipework is isolated then proceed to begin works.
• Cut pipework using a hand saw or a guillotine cutter.
• Once works are completed deflate gas bladder by opening the deflation valve.
• Before opening any gas isolation valves or removing the squeeze off equipment inform the client / site gas technician beforehand so they can make any adjustments required in the gas compound.
• When un-squeezing this procedure must be completed very slowly so as not to disrupt the extraction system.
• Remove all equipment back to site stores.
Inform client of works you are completing and their location onsite. Never isolate pipework without permission of the client
Make sure that you have the correct sized squeeze off tool for the task you are completing
Use lifting device for moving / carrying larger squeeze off tools
Always comply with DSEAR regulations if using plant or equipment.
Use correct gas monitoring equipment to monitor gases – personnel gas detectors are not suitable for this task
Never cut or drill pipework using an electrical drill or electrical saw / chainsaw – Handsaws and manual drills and guillotines to be used only
Do not over inflate gas bladders – check manufacturer’s instructions for correct pressure.
Be aware of introducing oxygen into the system – inform client beforehand
Sudden changes to extraction system will cause issues at the gas compound – always perform this operation very slowly
-
LPCMS12 PREPARING / TRANSPORTING / INSTALLING PIPEWORKS
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METHOD STATEMENT
DOCUMENT REF LPCMS12 – PREPARING, TRANSPORTING AND INSTALLING GAS COLLECTION PIPEWORK
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Gas collection pipework is used to collect landfill gases and liquids from across the landfill site to the gas compound where it is utilized by the process plant. The pipe is constructed of MDPE / HDPE polymer granules and is buttfused / electrofused into the required lengths.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Site inductions to be completed – including separate CDM inductions (if CDM present)
• Only trained and competent person to complete this task
• Plant and access routes to be agreed with site management
• Manual handling training
• Area of works to be free from other site traffic movements
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • Excavators
• Dumpers
• Certified lifting strops
• Towing strops
• Lifting hooks
• Electrofusion / Buttfusion equipment
• Fire extinguishers x2
• Paint pens
• Assorted hand tools
• Pipe scrapers
• Pipe clamps
HAZARDS • Landfill gases present
• Heavy plant and equipment
• Traffic movements
• Manual handling
• Lifting / towing long lengths of pipe
• Open trenches
• Electrical equipment
TASK PROCESS NOTES
Pre-planning of works • Client to inform LPC of location of works, client to supply pre approved drawings and discuss any special requirements. Drawings to show lengths and diameters of required pipework to be installed.
• Assess the routes and ground conditions to be used to get plant, materials and equipment to the working area – walk route beforehand if possible.
• Check for any services that may cause problems.
• Complete any benching / grading works before placing pipework into final location. Site / Client to provide onsite traffic routes including any CDM areas on site
Check for any services above ground
Check for any site infrastructure that may cause a hazard
TRANSPORTING PIPE TO WORKING LOCATION • The pipe is either uncoiled and left to straighten or is already buttfused into lengths.
• A suitable towing strop is placed around the outside of the pipe and towed into place using either an excavator or a wheeled dumper. Be aware of site infrastructure
Always give way to site traffic and observe all site signs and speed limits
POSITIONING / PLACEMENT OF PIPEWORK • Manually place small pipe into final location.
• Use excavator to place large diameter pipework in its final position.
• If placing pipework in trenches, then use a suitable lifting strop to lift into place.
• Once pipework is placed in final positions then proceed with electrofusion works. – See separate MS for electrofusion works.
Manual handling – use suitable lifting devices for heavy awkward loads -
LPCMS13 INSTALLING PIN WELLS
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METHOD STATEMENT
DOCUMENT REF LPCMS13 – INSTALLING PIN WELLS
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Pin wells are shallow wells inserted into the waste mass (Maximum depth of LPC pin wells is 5.9m). A suitably sized excavator (usually 20ton) and an EMV (Excavator Mounted Vibrator) vibrate a solid steel probe into the waste mass to create a void in which a pre-assembled gas well (usually 63 or 90mm casing) is inserted. A pre-determined amount of plain and perforated casing is preassembled, and a gravel pack and hydrated bentonite seal are then installed. A suitable cap is fitted to the well until such a time that a gas connection is made to GCS.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Trained and competent personnel to complete works
• Certified plant and equipment to be used
• Location plan of working area to be supplied with all relevant information on it i.e. locations of wells, depths of wells, plain and perforated casing lengths, depth of gravel and bentonite requirements.
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
PREPERATION • Arrange with client a suitable location for plant and equipment to be delivered and stored.
• Check machinery and equipment for any faults – report any faults. Do not use faulty equipment.
• Arrange with client suitable location for plant and attachments to be assembled.
• Check drawings for pin well locations and depths.
• Agree routes for plant and equipment to use – site traffic management plan if available
• Check working area for any services or infrastructure – use CAT scan tool to check for electrical / pneumatic infrastructure.
EQUIPMENT TO BE USED • 20 ton excavator or similar with dual hydraulic circuits.
• A suitably sized 4x4 dumper for fetching and carrying equipment and materials.
• EMV attachment with safety chains.
• Water bowser or water containers
HAZARDS • Heavy plant / equipment and materials
• Noise
• Slips / Trips
• Manual handling
• Weather conditions
TASK PROCESS NOTES
ASSEMBLING EQUIPMENT • Attach the EMV to the excavator in the agreed location – this is completed by the EMV supplier.
• Check operation of equipment.
• Attach steel pin to EMV and attached safety chains.
• Transport plant and equipment to working area taking care not to damage any site infrastructure.
Ensure site inductions are completed for all personnel working on site including 3rd party contractors
Check all safety chains before commencing works – do not use faulty equipment
Be aware of overhead power / telecom lines – stick to agreed transport routes
INSTALLATION • Once at the correct well location proceed with the works – place pin well into the ground and vibrate to the required depth
• Allow pin to settle for a few minutes before removing – you may need to vibrate out of the ground depending on ground conditions.
• Once pin is removed install pre assembled well casing and cap.
• Install gravel pack to required level using a dip tape or rods to check depth.
• Install hydrated bentonite seal to required depth using dip tape or rods to check depth.
• Record all well installation details on drill log sheet before moving to the next location.
• Repeat the above processes until all the pin wells have been installed. Ensure excavator is on firm ground and away from any poor / dangerous ground conditions
Only persons involved in the installation should be in the working area
Take care when installing gravel and bentonite that bridging does not occur – pour materials slowly and check depth regularly
Always work with the wind behind you when working so gases and dusts a blown away from you
Make sure that a suitable cap is fitted to the well – this will prevent the ingress of oxygen and the emissions of any gases / odour -
LPCMS14 HYDROGEN SULPHIDE H2S
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METHOD STATEMENT
DOCUMENT REF LPCMS14 – HYDROGEN SULPHIDE AWARENESS / MONITORING AND PROCEDURES (H2S)
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Hydrogen sulphide (H2S) is a colourless, flammable gas with a characteristic odour of rotten eggs. High levels of H2S can be fatal if the correct protocols and procedures are not followed.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • Calibrated personnel gas monitors to be worn at all times.
• BA and Escape sets – may be required
HAZARDS • Hydrogen sulphide (H2S) is a very toxic, and extremely flammable and potentially explosive gas.
• H2S is also an extremely malodorous substance, which can be detected by the Human nose in the parts per billion ranges.
• Any work to be carried out on Landfill Gas and Leachate installations where it is known high H2S concentrations exist must be Risk Assessed for its potential impact on the environment and local resident/s nuisance and appropriate controls put in place.
• The Workplace Exposure Limits for H2S are:
15 minute short term exposure 10ppm
8 hour time weighted average 5ppm
At levels above 500 – 700ppm H2S causes rapid unconsciousness and death.
L
O
W 0 - 10 ppm • Irritation of the eyes, nose and throat
M
E
D 10 - 50 ppm • Headache
Dizziness
Nausea and vomiting
Coughing and breathing difficulty
H
I
G
H 50 - 200 ppm • Severe respiratory tract irritation
Eye irritation / acute conjunctivitis
Shock
Convulsions
Coma
• Death in severe cases
• Note: Filter type respiratory protection is NOT effective against H2S and appropriate BA must be used if exposure is above 10 ppm. The Operatives must be fully trained in the use of BA Equipment.
• If the concentration of H2S in landfill gas from any well or area of a landfill site is known, or suspected, to be in excess of 50ppm the following precautions are to be instigated immediately.
• It is the responsibility of the Site Manager / client to ensure that all relevant contractors are informed that H2S in concentrations in excess of 50ppm have been monitored on site.
• A plan and register must be kept on site of all areas and wells / chambers affected. This map and register must be referred to prior to any drilling or general works being undertaken.
• In order that all areas and wells/chambers are clearly visible to all site users they may be marked on the site ‘DSEAR Zoning Plan’ by the Site Manger / client.
• H2S warning signs must be placed on all wells / chambers with concentrations above 50ppm.
• Implementation of a ‘Permit to Work’ protocol for all works that are to be undertaken on H2S wells / chambers should be arranged with the client.
• All LPC personnel including sub-contractors working on site must wear a calibrated and fully charged personal gas alarm (ATEX Approved) which has had its trigger levels set to 5ppm and 10ppm.
• It is the responsibility of the LPC team leader and client to ensure that all persons conducting work on gas or leachate systems must have completed a full site induction, which is to include the relevant H2S procedure and made aware of the results of any survey prior to conducting work.
• When working (removal of pumps, extending of infrastructure etc) on wells, chambers, pipelines or similar which are identified as having high concentrations of H2S (greater than 50ppm), the following control measures are to be implemented. Wells which have not been monitored to contain H2S but in a 30 metre radius of a ‘H2S well’ must be treated as a ‘H2S well’.
• Prior to any works taking place H2S monitoring of the well and area must be undertaken to determine the level of the gas concentrations.
• Wherever possible works on infrastructure which have, or are suspected to have higher than normal levels of H2S must, wherever possible be carried out upwind of the infrastructure.
• At all times during the works a suitable personal gas alarm (ATEX approved) with trigger levels set to 5ppm and 10ppm. Must be worn by at least one operator. This, where ever possible will be the operator who is working closest to the item of infrastructure.
• Upon the alarm sounding on a personal H2S alarm (i.e. indicating that the 10ppm limit is being exceeded) all personnel must retreat 10m up wind of must be reported as a near-miss through the incident reporting system. Personnel must move at least 10m away upwind of the infrastructure/area.
• All alarm soundings on personal H2S alarms must be treated as a near miss and as such reported to the Site Manager.
• Operatives must remain 10m upwind of the infrastructure/area until the levels of H2S have dissipated or and until the personal H2S alarm has ceased to sound.
• Once the personal H2S alarm has ceased to sound and prior to re-entering the area and the re-commencement of works, the area must be monitored using suitable gas monitoring equipment.
• If the concentrations of H2S within the landfill gas are found to be below 5ppm, works can re-commence immediately. But the concentrations of H2S must be monitored continuously and the area evacuated to a distance of at least 10m upon the sounding of an alarm.
• If the concentrations are found to be in excess of 5ppm, the client must be informed immediately.
• Measures must be taken to adequately seal the infrastructure, whilst ensuring that no operatives spend greater than 10minutes in the area.
• Works may only re-commence on the infrastructure by operatives who are wearing and are suitably trained and competent in the use of BA Equipment. -
LPCMS15 DIPPING AND RODDING GAS WELLS
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METHOD STATEMENT
DOCUMENT REF LPCMS15 – DIPPING / RODDING GAS WELLS
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Dipping and rodding is completed on gas field infrastructure to record leachate levels and the depth of gas wells. The data is recorded and compared to the original drill logs for the purpose of monitoring of gas infrastructure.
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Trained personnel to complete the works
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED
• ATEX dip tape – must have enough length to reach the full depth of the gas wells
• Drainage rods
• Protective gloves
HAZARDS • Vehicle movements
• Slips / trips – uneven ground
• Landfill gases
• Leachate / condensate
• Snakes / rats other wildlife
• Weather conditions
• Vegetation
TASK PROCESS NOTES
PRE START • Check operation of all equipment
• Client to supply drawing / map of the working area with the correct well ids on.
• Check for any out of bounds areas
• Make sure you have adequate notebooks / sheets for recording results onto. Check the battery, check the probe is clean and that the tape is undamaged
Consult site traffic management plan / speak with site management with regards to areas which are out of bounds
PROCESS • Goto well and record well id and other required information onto note book / dipping sheet
• Mark position of gas extraction valve and close valve slowly
• Remove dipping access point – always work with the wind behind you so any gases are blown away from you.
• Slowly insert dip tape into the gas well making sure to keep it as central in the well as possible.
• Dip tape will give an audible beep when in contact with liquid – wind tape back a meter and then repeat to make sure you are at the liquid level
• Record liquid level onto note book or dipping sheets
• Remove dip tape from well
• Insert rods into the access point and lower into the well – keep adding rod sections until at the base of the well.
• Mark the rods with some tape and remove – measure total length of the rods and record the data onto dipping log / notebook.
• Replace dipping access point
• Slowly reopen gas well to its original position.
• Move on to the next gas well and repeat the above process If no id present then make a note of its location and inform client
Do not stand directly over the open dipping point
Avoid dip tape sticking to side of well
Take care that the rods are screwed together tightly so they do not come undone inside well
Some clients prefer to leave the gas wells turned off and let their in house gas technicians rebalance the gas well – check with client before works begin -
LPCMS16 USING AN AUGER ATTACHMENT
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METHOD STATEMENT
DOCUMENT REF LPCMS16 – USING AN AUGER ATTACHMENT
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT • READ IN CONJUNCTION WITH LPCMS05
• An auger is an attachment that fits onto a quick hitch of an excavator and couples onto the hydraulic system of the excavator via 2 quick fit connectors.
• An auger is a rotary device which can rotate in both directions
• Only use augers in suitable cohesive materials i.e. clays, soils, waste.
DATE August 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained and certified personnel only.
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • A suitably sized excavator is required dependent on what size auger you are using. (Check with machine manufacturer before fitting attachment)
• Auger attachment – which is compatible with your excavator
HAZARDS • Ground conditions – soft / wet ground conditions may cause plant to slip / become unstable. An assessment of the working environment will be required before taking equipment into the location of the works.
• Buried / overhead services – check service location plans, CAT scan area to be excavated
• Vehicle movements – check with client for agreed access routes around site. Be aware of other site vehicles working in close proximity. Ensure flashing beacons, working lights, seat belts are worn and used at all times.
• Fuel – refueling to take place in agreed refueling areas on site away from any hot work areas.
• Tiredness – Plant operators to have regular breaks to avoid fatigue related incidents.
METHOD • Perform daily checks and record results on check sheets.
• Check sheets to be handed in weekly with time sheets.
• Start up plant and allow engines to warm up. Demist windows and mirrors if fitted.
• Check operation of circuits and systems.
• Fit auger attachment the same way as you would if you are changing a bucket using the machine quick hitch.
• Couple up oil feed lines and check operation and for any oil leaks.
• Proceed to working area with plant.
• Identify that the working location is suitable for the equipment that you are using.
• Check for services under ground and over ground – consult service location plans and use CAT detection equipment.
• Place auger in location required and begin to auger hole into the ground – keep personnel away from auger whilst the auger is in motion.
• Do not force auger into the ground – let the auger do the work.
• After every 300 – 400mm raise auger and clean away arisings and then reinsert in hole.
• Repeat the above steps until the required depth is achieved.
Do not use faulty equipment – report faults immediately to LPC management who will get fault rectified or replaced.
If using unfamiliar equipment operator to take time to familiarise themselves with it operation and control layout.
An auger is a rotary device and is very powerful – keep loose clothing away at all times -
LPCMS17 SCAFFOLD TOWERS
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METHOD STATEMENT
DOCUMENT REF LPCMS17
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT USING LADDERS /PODIUM STEPS / SCAFFOLD TOWERS
DATE SEPTEMBER 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by competent personnel only
• A suitable location needs to be agreed with the client and site management – a large working area will be required
• Manual handling
• Works to be completed by a PASMA trained operative
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED
• Mobile access podium step frame assembly with step ladder, working platform and gated access.
HAZARDS • Unstable ground
• Slips / trips
• Overhead services / pipework
• Vehicle movements
• Noise / Heat
• Weather conditions
TASK PROCESS NOTES
• Check equipment is suitable for the task you are going to use it for.
• Inspect equipment for any damage i.e. cracks, missing parts, bent bars.
• If any parts are missing or damaged do not use equipment – contact supplier for replacement parts.
• Read assembly booklet before assembling equipment.
• Make sure you have enough room to assemble equipment and it fits into the area you are going to use it.
• Assembling equipment is a 2-man operation as lifting and fitting is involved.
• Make sure working platform and stay bars / outriggers are in the correct positions.
• Make sure working platform is free from any debris, oils etc.
• Always fit toe boards to prevent tools or equipment falling below.
• Once assembled check for sturdiness.
• If possible tie tower to a fixed object using a suitable rope or fixings.
• Always reduce height of equipment before moving to a different location.
• Recheck each time podium is disassembled and reassembled.
Be aware of any overhead services – keep a suitable distance away from all overhead services
If any parts are missing or damaged report to LPC and do not use equipment.
Assembly and moving of equipment is a 2 man operation.
Never move equipment by using a mechanical device – always reduce height and move using man power applied to the base.
Be aware of adverse weather conditions – the equipment should not be used if wind speed is in excess of 17mph (7.6m/s) -
LPCMS18 STEPS AND LADDERS
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METHOD STATEMENT
DOCUMENT REF LPCMS18
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT USING LADDERS / PODIUM STEPS / SCAFFOLD TOWERS
DATE SEPTEMBER 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by competent personnel only
• A suitable location needs to be agreed with the client and site management – a large working area may be required
• Manual handling training
• Works to be completed in a gas free environment
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED
• A suitably sized extendable aluminum ladder.
HAZARDS • Unstable ground
• Slips / trips
• Overhead services / pipework
• Vehicle movements
• Noise / Heat
• Inclement weather conditions
TASK PROCESS NOTES
• Check equipment is suitable for the task you are going to use it for.
• Inspect equipment for any damage i.e. cracks, missing parts, bent bars.
• Make sure you have enough room to assemble equipment and it fits into the area you are going to use it.
• Make sure working platform and stay bars / outriggers (if fitted) are located in the correct positions
• Make sure working platform is free from any debris, oils etc.
• Once assembled check for sturdiness.
• Recheck each time podium is disassembled and reassembled
• If using a step ladder, then the ladder should be tied / fixed to a solid point at the top so that the equipment may not slip.
• A second person should also attend the foot of the ladder.
Be aware of any overhead services
If any parts are missing or damaged report to LPC and do not use equipment. -
LPCMS19 EXTRUSION WELDING
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METHOD STATEMENT
DOCUMENT REF LPCMS19 – Boot detail and liner repairs using extrusion welding equipment
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT INSTALLING / REPAIRING GAS BOOT DETAILS AND LINER REPAIRS USING EXTRUSION WELDING EQUIPMENT
DATE July 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• Works to be completed in a gas free environment
• Permit may be required
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • Suitably sized generator (110v)
• Suitably sized grinding / sanding device (110v)
• Extrusion welding equipment
• Correct welding rod
• Wet / dry hoover
• Suitably sized water pump
• Correct liner type
• Excavators / dumpers
HAZARDS • Landfill gases – Oxygen depletion
• Slips trips
• Manual handling
• Heavy plant operating in working area
• Site vehicle movements
• Working on uneven ground conditions
• Weather conditions
• Excavations
TASK PROCESS NOTES
• Check service location drawings
• Visually inspect area for infrastructure and scan area with CAT detector or suitable device
• Check access to working area and only use agreed routes to transport materials and equipment
• Using a suitable sized excavator strip away any soils or other capping materials – dig carefully so as not to damage liner – use banks man whilst excavating.
• Clean away remaining soils with hand tools.
• Batter back all excavations or use a suitable shoring method. Separate different capping materials so they can be replaced upon completion of works.
• Using a sharp knife cut away damaged liner or boot detail.
• Fabricate replacement liner patch of boot detail.
• Prepare and clean area to be repaired using sanding / grinding equipment.
• Using welding equipment weld into place and allow to cool.
• Once repair has cooled backfill open excavations and tidy away all plant and equipment.
Use toothless / bladed buckets whilst digging close to liner.
Remove last 100mm of capping with hand tools so as not to damage liner
Store soils a safe distance away from open excavations.
Check type of liner is correct and that you have enough to complete the works.
Always wear correct PPE for the task you are completing
-
LPCMS20 CCTV CAMERA SURVEY EQUIPMENT
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METHOD STATEMENT
DOCUMENT REF LPCMS20 – USING CCTV CAMERA EQUIPMENT
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT USING CCTV ATEX COMPLIANT SURVEY EQUIPMENT
DATE November 2015 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• Correct tools and equipment to be used in zoned areas
• LPC personnel to be trained in ATEX and DSEAR regulations.
• LPC clients are to supply site drawings showing DSEAR zoned areas.
• Site inductions to be carried out by client before any works commence.
• Work permits may be required – check with client before commencing any works.
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
• Gas masks
EQUIPMENT TO BE USED
• Pearpoint 571 Atex approved camera equipment
• Portable 12v / 110v generator and DVR recording equipment
• Suitable transporting device i.e. tracked dumper or similar
HAZARDS • LFG gases including CH4 and H2S
• Site infrastructure
• Site vehicle movements
• Manual handling
• Electrical equipment
TASK PROCESS NOTES
• Take delivery of equipment and check that all parts are fit for use and undamaged
• Assemble equipment and fix securely in transporting device
• Consult with client area of works
• Consult all service drawings
• Consult with client access routes across site
• Isolate gas infrastructure that is to be surveyed
• Remove lids to create access
• Remove pumps if fitted
• Use camera equipment as required
• Upon completion of works refit all lids / pumps
• Inform client works are complete and close out any permits and remove Report any defects
Permit to work may be required – check with client
Lock off tags may be required – check with client
Only use correct tools whilst working in DSEAR zoned areas -
LPCMS21 DECOMMISSIONING GAS OR LEACHATE INFRASTRUCTURE
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METHOD STATEMENT
DOCUMENT REF LPCMS21 – decommissioning redundant gas wells
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENTS Decommissioning redundant gas wells is completed by excavating round the redundant well carefully so as not to damage the site capping liner. Different types of soils are kept separate during the process so they can be replaced upon completion of the operation. Once the well is excavated a suitable lifting strop is placed around the neck of the well and attached via a lifting hook and shackle to the excavator and the well is lifted /eased out of the ground. Banksman and other persons are to stand a suitable safe distance away during this process. The well is placed on the ground ready to be removed to a disposal point. The open void is then backfilled with the appropriate materials as specified by the client, this is usually a mix of gravel, sand and bentonite slurry. Upon completion of the works a wooden steak is placed to mark the location of the location.
DATE March 2016 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be completed by trained and competent persons at all times.
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED
• A suitably sized excavator
• A suitably sized lifting strop
• A suitable lifting hook and shackle
• A suitably sized excavator with the correct buckets to complete the works. Always consider the depth of the excavation and the reach that will be required. Also consider the ground conditions in which the plant will be used.
• Hired in plant and equipment to comply with all current legislation and have the appropriate certificates supplied with them.
• Daily checks of excavator to be completed by the operator and any faults are to be recorded. Faulty plant will be removed from service until it has been repaired.
• Plant to have flashing beacon, lights, good all round visibility and mirrors fitted and adjusted into the correct position for the driver. Some clients will require a VRA (visual risk assessment) to be completed before allowing the plant to be used.
• Some clients will insist on plant having a green seatbelt beacon fitted.
• Larger plant is to have reversing cameras fitted. Some clients require proximity sensors to be fitted.
HAZARDS • Services – Service location drawings should always be consulted (if available) before any works begin.
• CAT (Cable Avoidance Tool) tool to be used to locate live electrical services.
• Consideration needs to be given for any overhead services – ensure that there is a suitable working distance from the excavator boom to any over head power / telecoms lines.
• If buried services are present, then hand dug pits are to be dug to identify the service and its route.
• Always use banksman and / or spotter whilst digging – ensure spotter / banks man is a safe distance away excavator but close enough to inspect excavation operations. Spotter to be in visual contact with excavator driver.
• Always batter back the sides of excavations to a safe angle. Different soil conditions require different angles of batter / repose.
• Always place arisings a safe distance away from trench edges – minimum 1m but further for larger excavations or in wet or granular conditions.
• Temporary trench supports (trench boxes or shoring) will be required if depth exceeds 0.75m or you are digging into unstable ground.
• Consider access / egress routes if persons are to enter excavations.
• Persons entering trenches will always have at least one person above ground watching them at all times. Time spent inside trenches will be keep to a minimum.
• Persons entering trenches will always be a last resort and they will be wearing the appropriate PPE.
• If digging into gaseous materials, then air movers and breathing equipment are to be used as well as constant gas monitoring of the working environment using a suitable gas monitoring device.
• Consideration is to be given to existing structures or infrastructure close to any excavations.
• Trenches will be inspected on a regular basis by a competent member of staff.
• Pumps will be used in trenches with liquid in them.
• Plant and other vehicles will be kept a safe distance away from any trenches.
• Be aware of sharps and loose debris inside trench.
• Trenches will only be kept open for as long as needed – if left open overnight or for a longer period of time then a suitable barrier / fencing will be erected to prevent unauthorized access.
• When digging into restored areas of site engineered clay will be kept separate from other arisings so that it can be reclaimed and reused.
• All arisings will be backfilled into trenches and any excess material will be disposed of in an appropriate location.
• Upon completion of the works the working environment will be tidied and any rutting will be bladed out. -
LPCMS22 CONFINED SPACE
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METHOD STATEMENT
DOCUMENT REF LPCMS22
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Working within a confined space
DATE May 2016 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by competent personnel only
• Works to be completed in a gas free environment
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED
• Hand tools to complete the works
• Fresh air moving equipment
• Gas monitors – each person is required to wear gas monitors at all times
• Gas masks
• Escape sets
• Ladders for access and egress
• A frame with safety harness and winch
• Extra personnel at ground level with visual contact at all times
• 2 way radios for communication if visual contact is not possible
HAZARDS • Toxic gases and fumes (asphyxiation)
• Access and egress routes
• Slips, Trips and manual handling
• Liquids and free flowing materials
• Vermin
• Working within trenches and excavations
• Plant and vehicle movements
• Members of the public / other on site workers and pedestrians working nearby
TASK PROCESS NOTES
• Confirm scope of works with client and undertake any induction procedures that may be required.
• Supply required RAMs to the client for approval and make sure that you and your team have read and understand all the required documents which are relevant to the task you are completing.
• The client or a nominated and trained and competent representative of the company will raise a permit to work in accordance with the company’s policies and procedures.
• Extensions to the Permit- The only person who is authorised to extend a time period for an issued Permit is the original Issuer
• Ensure all precautions listed on the permit have been applied. If in any doubt, then DO NOT begin the works and seek advice from senior LPC management.
• Perform atmospheric tests and record the results. This must be completed no longer than 10 minutes before entry.
• Isolation of equipment and lock offs to be installed (follow the clients lock off procedure at all times).
• Make access and egress routes to the confined space.
• Set up all safety and rescue equipment.
• At least 1 person is required above ground at all times who is in contact with the workers completing the works.
• Only authorized personnel may enter the confined space.
• You may now complete the required works – see other RAMs for electrofusion, working with plant and other equipment ect.
• Ongoing monitoring of the working environment for harmful gases must be completed and the results recorded at all times. If the atmospheric conditions deteriorate then all workers must leave the working area immediately and not return until the working environment has improved or alternative equipment is used i.e. breathing equipment.
• Once the works are completed all permits and lock off must be closed out be the person to whom the original permit was issued too.
• Copies of all permit paperwork must be saved into a works file by both the client and the contractor and held on record.
• Isolate each well if possible and excavate across the front of the manifold box to expose each flow line taking care not to damage the flow lines. Batter back soils to create a safe angle of repose to prevent excavation collapsing.
• Squeeze off each flow line in turn and vent gases to atmosphere.
• Cut out orifice plate and replace with straight length of pipe and fuse into place.
• Repeat the above steps for each flow line.
• Once all flow lines are reconnected then remove isolation and inform site gas tech to rebalance each well. Check for any lines or air ingress.
• Backfill excavations and tidy working area. Make sure you are inducted by the client and the site operator.
Each permit must be closed out at the end of each working shift, when a personnel change takes place or the task is completed. The person to whom the permit was issued must close out the original permit.
Constant gas monitoring of the working environment is required at all times work is being undertaken.
An ‘A’ Frame winch and harness to be worn by all workers working within confined space.
-
LPCMS23 AIR PUMP REMOVAL / FITTING
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METHOD STATEMENT
DOCUMENT REF LPCMS23
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Removing and replacing Air pumps inside KOPs and gaswells.
DATE May 2016 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • To be completed by competent persons
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED
• Hand tools
• Gas monitors
• C spanners
• Squeeze off tools (if no isolation valves are present)
• Replacement pumps and fittings
HAZARDS • Toxic gases
• Leachates / condensate
• Slips / trips / uneven or soft ground conditions
• Manual handling
TASK PROCESS NOTES
• Isolate KOP or gas well from extraction system by closing valves – if no valves are present then squeeze off the gas lines.
• Shut valves on air and discharge lines – again if no valves are fitted then squeeze off with a suitably sized squeeze of tool.
• Disconnect and remove air lines and discharge lines.
• Unbolt lid on well or KOP and remove bolts keeping all the bolts / washers / nuts together.
• Carefully remove well head or flange plate taking care not to damage or loose the gasket. The pump will be attached to the discharge pipework and lid and will come out together.
• Unscrew the compression fitting in the top of the pump and remove the 32mm discharge line, also remove the 2 x 10mm push fit air connectors.
• Replace with new pump and refit all connections. Ensure that all fittings are in correctly and located in the correct port. Note the exhaust and air inlet must be the correct way or else the pump will fail to operate.
• Refit the gasket and well head or flange and tighten all the nuts and bolts correctly.
• Connect all discharge lines and air connectors.
• Open all valves and remove any squeeze off tools.
• Set air pressure using regulator which is fitted to between 4 – 6 bar.
• Check for the correct operation of pump and check all fittings for any leaks. Some KOP types will have a liquid seal which will enable you to work on a KOP without closing down the extraction system – To check install a sample point into the lid of the KOP and check for vacuum.
Some bolts and washers will become rusty and may require some penetrating fluid to ease removal.
When removing pump always work upwind of any gases if possible.
Take care not to splash liquids into eyes. Safety glasses to be worn.
Replace gasket and any other fittings if they look fatigued.
Extra care to be taken when switching on compressed air. -
LPCMS24 GROUTING OPERATIONS
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METHOD STATEMENT
DOCUMENT REF LPCMS24
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT OPERATING GROUTING EQUIPMENT
DATE MAY 2016 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • To be completed by trained and competent persons
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED
• A suitably sized 4x4 or dumper with towbar fitted
• High pressure grout mixer and pump
HAZARDS • Other site workers
• Soft / uneven ground
• Gas infrastructure
• Leachate / air infrastructure
• Grout comes out under pressure (eye protection to be worn)
• Slippery surfaces
• Dust inhalation
TASK PROCESS NOTES
• Identify area of works and check access routes
• Check with client and obtain list of well ids
• Fit towbar and then fit equipment to suitable towing device (dumper)
• Refuel grouting equipment
• Fill water supply
• Transfer water from holding tank to mixing hopper
• Add required volume of bentonite powder
• Mix to create correct consistency of grout
• Pump grout into base of well at multiple locations
• Remove any excess grout once completed
• Move to next location and repeat above steps.
• Clean equipment and flush thru at regular intervals with clean water to avoid pipework becoming blocked. -
LPCMS25 PUMPING TRIALS
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METHOD STATEMENT
DOCUMENT REF LPCMS25
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Installing a temporary electric pump in various 160mm gas wells to perform pumping trials and liquid recharge tests.
DATE May 2016 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • To be completed by competent persons
• 2-man operation
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
• Overalls
EQUIPMENT TO BE USED
• ATEX compliant electric pump
• A suitably sized generator (415v)
• Dip tape and rods
• IBC container
• Wheeled dumper
HAZARDS • Toxic gases
• Leachates / condensate
• Slips / trips / uneven or soft ground conditions
• Manual handling
• Other site personnel and site vehicle movements
TASK PROCESS NOTES
• Get well IDs from client that require pumping trials and check locations on the site plan.
• Check with client for any other working activities that may be taking place in your working area.
• Isolate required gas well from extraction system.
• Remove well head and gas extraction line (if fitted).
• Dip and rod well and record base depth and current liquid level onto log sheet provided.
• Install pump and discharge line into gas well so it sits on the base of the well.
• Fit temporary well head to gas well feeding discharge line and cable though top of well head.
• Connect pump to generator and pump liquid into IBC container. Once container is full dispose of in a location agreed with client.
• Once all liquid has been removed from the well then remove pump and dip well every 5 minutes for 1 hour and record results on the log sheet.
• Client will confirm how regular to dip each well after pumping trial has been completed.
• Refit well heads and reconnect gas extraction once works are completed.
• Give results to client. Walk route to check for any infrastructure that may need crossing
Personnel gas monitors to be worn at all times during this operation. Always work upwind of any open wells.
Take extra care when installing pump as some gas wells collapse and pumps can get jammed inside casings.
Keep generator at least 2.2m away from gas wells.
Once pump has been removed them refit well head to prevent gases being emitted and air ingress into the well. -
LPCMS26 FITTING REPLACEMENT GAS VALVES
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METHOD STATEMENT
DOCUMENT REF LPCMS26 – Fitting gas valves to well heads
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Gas isolation is completed by either closing valves on the gas field or by using a squeeze off tool.
Gas squeeze off isolation is a way of isolating a particular section of live pipework out on the gas field without the need to shut down the whole gas extraction system.
Gas bladders are inserted into pipework and inflated to prevent gases escaping from open ended pipework.
DATE September 2016 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• Manual handling training – for loading and unloading
• Lifting devices will be required for larger squeeze off tools
• Hydraulic / air / manual operated squeeze off tool
• Read the LPC gas isolation procedure document before commencing works
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • 2 x Fire Extinguishers
• Lifting Hook
• Lifting Strops
• Dumper for carrying equipment (if required)
• A Suitable lifting device will be required for larger squeeze off tools
HAZARDS • Heavy / awkward equipment
• Noise
• Landfill gases
• Slips / Trips
• Manual handling
• Plant
• Weather conditions
TASK PROCESS NOTES
• Identify section of pipework to be isolated.
• Fit squeeze off tool over the top of the pipework and insert the bottom bar. Set tabs on equipment to the correct SDR rating of the pipework.
• Once bottom bar is fitted insert handle and pump slowly so that squeeze of tool is closing onto pipe. Make sure you are directly over the center of the pipe and the squeeze off tool is vertical.
• Keep pumping until pipe work is fully squeezed off. Insert and tighten using a suitably sized spanner the safety locking mechanisms. These will ensure that the pipework cannot become un-squeezed.
• Allow a few minutes for any residual gases to be sucked away.
• If a valve is available then close valve, if not then insert another squeeze off tool at other end of gas line and repeat this procedure.
• Insert sample points (if not already installed) into pipework and check pipework using a gas analyser for any gases or vacuum.
• Insert gas bladder into end of pipework and inflate using a foot / hand pump. Check manufacturer’s instructions on what pressure to inflate to.
• If pipework is isolated then proceed to begin works.
• Unscrew or remove gas valve.
• Fit new valve by screwing back into place or by fusing in place using electrofusion couplers. If screwing into place, make sure PTFE thread tape or a similar sealant is used to create an air tight seal.
• Once completed remove gas bags or squeeze off tools.
• Rebalance gas well into gas extraction system. Only trained and competent persons to complete rebalancing operation.
Inform client of works you are completing and their location onsite. Never isolate pipework without permission of the client
Make sure that you have the correct sized squeeze off tool for the task you are completing
Use lifting device for moving / carrying larger squeeze off tools
Always comply with DSEAR regulations if using plant or equipment.
Use correct gas monitoring equipment to monitor gases – personnel gas detectors are not suitable for this task
Never cut or drill pipework using an electrical drill or electrical saw / chainsaw – Handsaws and manual drills and guillotines to be used only
Do not over inflate gas bladders – check manufacturer’s instructions for correct pressure.
Be aware of introducing oxygen into the system – inform client beforehand
Sudden changes to extraction system will cause issues at the gas compound – always perform this operation very slowly -
LPCMS27 DESILTING GAS / LEACHATE WELLS
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METHOD STATEMENT
DOCUMENT REF LPCMS27
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Desilting gas / leachate wells using air shoe method.
DATE March 2017 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • To be completed by competent persons
• 2-man operation
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
• Overalls
EQUIPMENT TO BE USED
• ATEX compliant equipment
• Air shoe
• Dip tape and rods
• IBC container
• Wheeled dumper
• Road compressor
HAZARDS • Toxic gases
• Leachates / condensate
• Slips / trips / uneven or soft ground conditions
• Manual handling
• Other site personnel and site vehicle movements
TASK PROCESS NOTES
• Get well IDs from client that require works and check locations on the site plan.
• Check with client for any other working activities that may be taking place in your working area.
• Isolate required gas / leachate well from extraction system.
• Remove well head and gas extraction line (if fitted).
• Dip and rod well and record base depth and current liquid level onto log sheet provided.
• Remove pump and discharge from well.
• Insert air shoe and return line into well and switch on compressor and raise and lower until silt has been removed from well.
• Take collected leachate and discharge into location agreed by the client.
• Refit well heads and reconnect gas extraction once works are completed.
• Give results to client. Walk route to check for any infrastructure that may need crossing
Personnel gas monitors to be worn at all times during this operation. Always work upwind of any open wells.
Take extra care when installing pump as some gas wells collapse and pumps can get jammed inside casings.
Keep generator / compressor at least 2.2m away from gas wells. -
LPCMS28 INSTALLING WELL FORMERS
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METHOD STATEMENT
DOCUMENT REF LPCMS28
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Installing MDPE circular formers into capping material around gas and leachate wells to a depth of approximately 2.5m
DATE June 2017 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • To be completed by trained and competent persons
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED
• A suitably sized 4x4 or dumper with towbar fitted.
• A suitably sized excavator with toothless / bladed buckets.
• High pressure grout mixer and pump mounted on Ifor Williams trailer.
• Hand saws
• Selection of small hand tools
HAZARDS • Various personnel / members of the public in and around working area
• Soft / Wet / Uneven ground
• Gas / Leachate / Air infrastructure
• Gas / leachate odours
• Grout comes out under pressure (eye protection to be worn)
• Wet slippery surfaces
• Open excavations
• Other site vehicle / plant movements
• Dust inhalation
• Waste arisings
• Manual handling
• Water hazards on site
• Vermin and bird feces
TASK PROCESS NOTES
• Identify area of works and check access routes.
• Check you have the correct materials to complete the works.
• Check with client and obtain list of well ids.
• Fit towbar and then fit equipment to suitable towing device (dumper).
• Excavate around the base of the well making sure you separate different soils types, i.e. Keep clays and soils separate and a safe distance away from the excavation.
• Excavate down to the bottom of the engineered clay and soils.
• Batter back every 1m to prevent risk of collapse of excavation.
• Once at the depth required measure carefully so you can cut the pipework former to the required length.
• It is recommended to leave the former 200mm proud of finished ground level.
• Refuel grouting equipment.
• Fill water supply.
• Transfer water from holding tank to mixing hopper.
• Add required volume of bentonite powder.
• Mix to create correct consistency of grout.
• Pump grout into base of excavation to a depth of approximately 300mm.
• Insert pipework former into excavation. Use lifting strop and excavator if required.
• Carefully backfill materials and use a whacker plate to compact soils and clays around the former.
• This is to be completed in 200mm layers so a tight seal is created around the former.
• Once the backfilling procedure is complete mix and inject bentonite grout into the installed former and fill to ground level.
• Remove any excess grout once completed
• Move to next location and repeat above steps.
• Clean equipment and flush thru at regular intervals with clean water to avoid pipework becoming blocked. Always consult site traffic plans during induction process and stick to agreed routes.
Stick to site speed limits.
Only refuel plant and equipment in a safe area and not whist engines are hot. Report and clean up any fuel spills.
Check with client for pipe crossing locations.
Use suitable fixings for towbar and check fittings daily.
Use water supply agreed with site, always turn water tap off when not using.
Agree location to store bentonite powder and pipe lengths.
Do not leave excavations unattended or overnight without erecting hi-visibility temporary fencing.
Do not leave grout in the equipment to set, always wash out regularly.
Take care whilst cutting formers to required lengths and be aware of sharp edges.
Use the dumper for transporting formers to the working location.
Secure pipework during transporting with straps.
Remove all empty grout bags and pipework off cuts to the site disposal point.
Clear away any grout spills. -
LPCMS29 STRIMMING
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METHOD STATEMENT
DOCUMENT REF LPCMS29
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT SAFE OPERATION OF STRIMMER TO CUT BACK OVER GROWN VEGETATION
DATE July 2017 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • A suitable serviced strimmer
• Body harness
• Full face guard, hard hat and ear defenders
• 2 stroke oil
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED
• STRIMMING EQUIPMENT
• PPE – FACE SHEILD, GLOVES, EAR PROTECTION, HARNESS ANDCLOTHING.
HAZARDS • HOT SURFACES
• ROTATING BLADES
• SHARP EDGES
• SITE INFRASTRUCTURE
• LANDFILL GASES
TASK PROCESS NOTES
PREPARATION • INFORM CLIENT OF AREA OF WORKS
• MAKE SURE EQUIPMENT HAS ENOUGH FUEL TO COMPLETE WORKS
• INSPECT WORKING AREA FOR ANY UNIDENTIFIED SERVICES AND ELECTRICAL CABLES CHECK SITE SERVICE PLANS
ALLOW EQUIPMENT TO COOL BEFORE REFUELING – USE CORRECT 2 STROKE MIX.
OPERATION OF STRIMMING EQUIPMENT • CHECK FOR ANY HAZARDS AND SERVICES. KEEP 100MM AWAY FROM ANY LIVE PIPEWORK.
• MAKE SURE BLADES ARE FITTED CORRECTLY AND OF THE CORRECT TYPE. ONLY FIT PARTS SUPPLIED AND APPROVED BY THE MANUFACTURER / SUPPLIER.
• USE HARNESS TO SUPPORT THE WEIGHT OF THE EQUIPMENT. ENSURE THAT YOUR POSTURE AND GRIP IS CORRECT. ADJUST HARNESS TO FIT YOUR BODY. ADJUST HANDLES SO YOU HAVE THE CORRECT GRIP.
• TAKE REGULAR BREAKS – AT LEAST 10MIN EVERY OPERATIONAL HOUR.
• KEEP CUTTING BLADE OFF THE GROUND WHILST USING EQUIPMENT.
• UPON COMPLETION OF WORKS CLEAR AWAY ANY DEBRIS AND VEGATATION REPORT ANY DAMAGE TO SITE INFRASTRUCTURE
CHECK EQUIPMENT BEFORE USE AND INSPECT REGULARLY
ADJUST EQUIPMENT TO FIT CORRECTLY -
LPCMS30 REMOVING / REPLACING DEMISTER FILTERS
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METHOD STATEMENT
DOCUMENT REF LPCMS30 – Working /servicing / replacing / investigating demister KOP filters on LFG infrastructure.
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Demister KOP filters are housed in condensate / barometric KOPs fitted on the suction side of the gas headers.
Periodic inspection is required as is replacement of the filters.
DATE 24 /01 / 2018 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager / Director
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained personnel only
• Scaffold towers may be required – only trained PASMA certified staff to erect and dismantle scaffold towers.
• Read the LPC gas isolation procedure document before commencing works (LPCMS11).
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • 2 x Fire Extinguishers
• Lifting Strops
• A Suitable lifting device will be required for removing filters
• Portable scaffold towers / ladders / podium steps
• Assortment of hand tools- sockets, spanners, etc.
• Penetrating fluid
HAZARDS • Heavy / awkward equipment
• Noise
• Landfill gases - toxic
• Condensate
• Slips / Trips
• Working at height
• Manual handling
• Plant
• Weather conditions
• Other members of the work force
• Flammable gases – explosive atmosphere
TASK PROCESS NOTES
• Identify task to be completed – discuss exact requirements of the client before commencing any works.
• Check to make sure you have all the tools and equipment available before work commences.
• Check condition of all tools and equipment – report any faulty equipment and remove from service.
• Ensure all permits are completed and all PPE is worn, check operation of personnel gas monitors.
• Proceed with isolation of the gas plant – this will be completed by the client.
• Purge / vent any residual gases from system – this will be completed by the client.
• Drain any liquids from the filter vessel.
• Once client agrees works will begin on removing filters.
• Set up access platforms as required.
• Remove Nuts, bolts and washers taking care not to damage or lose any – place in a suitable container.
• Remove lids taking care not to damage any rubber seals or gaskets.
• Take care when removing lids as these can be heavy and bulky – use a lifting device if required.
• Remove filters – use a suitable lifting device if required.
• Check for any damage to filters, filter unit and housing.
• Danger of contaminated dusts which could be inhaled – use dust masks, eye protection and gloves
• Once filter is removed inspect condition and check with client if they require filter to be replaced or cleaned.
• The filter unit can be cleaned using soap and water and then left to drip dry before refitting.
• Check for any blockages within the filter housing.
• Remove any excess dusts and debris from the vessel.
• Refit the filter once it has been cleaned or replace using a new unit that will be supplied by the client.
• Once the filter is refitted then reverse the above steps to refit the lid.
• Check all bolts for tightness and then check for any leaks.
• Inform client that filter has been replaced.
• Remove all equipment and tools from the working area.
Inform client of works you are completing and their location onsite. Never isolate pipework without permission of the client
Use lifting device for moving / carrying larger tools
Always comply with DSEAR.
Use correct gas monitoring equipment to monitor gases
Never cut or drill pipework using an electrical drills or electrical saw / chainsaw – Handsaws and manual drills and guillotines to be used only
LFG is an asphyxiant and is also highly explosive in the correct LEL range (5-15%)
Personnel gas monitors to be warn at all times
Dust masks, eye protection and gloves must be worn whilst cleaning filters
Always check for leaks once filters are refitted and lids replaced. Check tightness of all bolts.
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LPCMS31 CUTTING / SAWING OF PIPE
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METHOD STATEMENT
DOCUMENT REF LPCMS31 – Cutting and sawing of pipe.
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT HDPE pipe to be cut at various stage of the works, this could be reducing the height of gas / leachate wells to cutting lengths of gas delivery pipework. Some of this work is done using hand saws or air operated equipment, some may be using electrical tools but only on pipe which has no residual gas present.
DATE 19/02/2018 – (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager / Director
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by competent personnel only
• All equipment to serviceable and free from damage
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • 2 x Fire Extinguishers
• Assortment of hand saws or cutting equipment•
HAZARDS • Heavy / awkward equipment
• Noise
• Landfill gases - toxic
• Condensate
• Slips / Trips
• Manual handling
• Plant
• Weather conditions
• Other members of the work force
• Flammable gases – explosive atmosphere
• Compressed air
• Electric
TASK PROCESS NOTES
• Identify task to be completed – discuss exact requirements of the client before commencing any works.
• Goto working location and assess the work to be completed – do you have the right equipment to complete the task?
• If cutting small diameter pipe (25mm – 90mm) then use the pipe cutters supplied by LPC.
• If cutting pipe sized between 90mm – 200mm then use the guillotine supplied by LPC.
• If cutting larger diameter pipe, then use of a hand saw will be required. Make sure that the saw is in good working order and that the hand grip is free from oils and debris. Mark pipe using a marker pen at the location it is to be cut. Begin cutting in forward and back motions taking care to keep all body parts away from the blade.
• You may need to use a suitable lifting device to support the weight of larger pipes.
• Once cutting is complete clear away any off cuts and dispose of in the correct location.
• If using a jigsaw make sure that it is 110v and in good working order and the pipework is free from any gases.
• Drill a small hole in the pipework at the location required to start the cut.
• Insert jigsaw blade into hole and proceed to cut.
• Rotate pipework as cutting so a neat tidy cut can be make. Use lifting device for moving / carrying larger tools
Always comply with DSEAR.
Use correct gas monitoring equipment to monitor gases
LFG is an asphyxiant and is also highly explosive in the correct LEL range (5-15%)
Personnel gas monitors to be warn always
Dust masks, eye protection and gloves must be worn whilst cutting pipe
Only use 110v electrical tools where it is safe to do so.
Wear suitable cut resistant gloves -
LPCMS32 CONCRETE CUTTING AND FLOOR SAW
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METHOD STATEMENT
DOCUMENT REF LPCMS32 – Cutting concrete using a concrete saw / breaker
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Cutting concrete
DATE 13/01/2020 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager / Director
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by competent personnel only
• All equipment to serviceable and free from damage
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves – cut resistant
• Eye Glasses / Googles
• Ear Plugs / defenders
• Hi Viz Clothing
• Safety Footwear – steel toe, midsole protection
EQUIPMENT TO BE USED • 2 x Fire Extinguishers
• Concrete saw – rotary type or hydraulic / pneumatic breaker
HAZARDS • Heavy / awkward equipment
• Noise
• Landfill gases - toxic
• Condensate
• Slips / Trips
• Manual handling
• Plant and other site vehicles
• Weather conditions
• Other members of the work force or members of the public
• Flammable gases – explosive atmosphere
• Compressed air
• Electric
• Dust
• Vibrations
TASK PROCESS NOTES
• Identify area of works
• Check services drawings and use CAT detector to check for services
• Check that the equipment you are going to use is suitable for the task
• Check equipment is serviced and fit for purpose – report any faulty equipment and remove from service.
• Fit correct type of blade for material you are cutting.
• If using a breaker, make sure you are using the correct point for the breaker and it is fitted correctly
• Isolate the working area from other persons in the nearby area – barriers or temporary fencing.
• Mark out the area to be cut using chalk lines or spray paint.
• If a large area is to be cut, then consider using a walk behind floor saw as opposed to a handheld saw.
• Keep working wetted down and use a suitable dust suppression / extraction system.
• Googles, dust mask and other suitable PPE to be worn at all times.
• If the need to change the blade is required, then ensure equipment is turned off and isolated before removing blade.
• Blades may be hot to touch so wear suitable gloves.
• Make sure refitted blade is seated correctly and the securing bolt is tightened and not over tightened.
• Allow equipment to cool before refueling takes place. Use lifting device for moving / carrying larger tools
Always comply with DSEAR.
Use correct gas monitoring equipment to monitor gases
LFG is an asphyxiant and is also highly explosive in the correct LEL range (5-15%)
Personnel gas monitors to be warn always
Dust masks, eye protection and gloves must be worn whilst cutting pipe
Only use 110v electrical tools where it is safe to do so.
Wear suitable cut resistant gloves -
LPCMS33 DRIVING 4X4 AND ATVS
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METHOD STATEMENT
DOCUMENT REF LPCMS33 – Driving 4x4 vehicles and ATVs
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT • An 4x4 vehicle is a pick up type vehicle that has the capabilities to be used off road and in situations that have unpaved roads.
• Examples of such vehicles would be Ford Rangers, Toyota Hilux or Polaris, Koioti ATV vehicles.
DATE 23/01/2020 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained and competent personnel only.
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • Any vehicle that is 4x4 and can be used off road.
HAZARDS • Ground conditions – soft / wet ground conditions may cause vehicles to slip / become unstable. An assessment of the working environment will be required before taking equipment into the location of the works.
• Buried / overhead services – check service location plans.
• Vehicle movements – check with client for agreed access routes around site. Be aware of other site vehicles working in close proximity. Ensure flashing beacons, working lights, seat belts are worn and used at all times.
• Fuel – refueling to take place in agreed refueling areas on site away from any hot work areas.
• Tiredness – Plant operators to have regular breaks to avoid fatigue related incidents.
• See separate risk assessment
METHOD • Perform daily checks and record results on check sheets.
• Check sheets to be handed in weekly with time sheets.
• Start up plant and allow engines to warm up. Demist windows and mirrors if fitted.
• Check operation of circuits and systems.
• Report any faulty equipment and remove from service
• Proceed to working area with plant.
• Do not take into areas beyond the capabilities of your vehicle.
• Walk route to be driven before attempting to use 4x4 vehicles.
• Do not overload vehicles and secure loads to prevent items falling from moving vehicles.
• Always drive with care and attention and with respect to the working environment.
• Seat belts to be worn at all times.
• Wash excess mud and debris from vehicle daily.
• Always drive vehicles in the appropriate gear and do not exceed site limits.
• Do not drive vehicles across steep slopes, always drive perpendicular on slopes and batters.
Do not use faulty equipment – report faults immediately to LPC management who will get fault rectified or replaced.
If using unfamiliar equipment operator to take time to familiarise themselves with it operation and control layout. -
LPCMS33A DRIVING 4X4 AND ATVS (RAINHAM)
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METHOD STATEMENT
DOCUMENT REF LPCMS33 – Driving 4x4 vehicles and ATVs (Rainham)
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT • An 4x4 vehicle is a pick up type vehicle that has the capabilities to be used off road and in situations that have unpaved roads.
• Examples of such vehicles would be Ford Rangers, Toyota Hilux, or Polaris, Koioti ATV vehicles.
DATE 07/02/2020 (Reviewed March 2020)
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • Works to be carried out by trained and competent personnel only.
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED • Any vehicle that is 4x4 and can be used off road.
HAZARDS • Ground conditions – soft / wet ground conditions may cause vehicles to slip / become unstable. An assessment of the working environment will be required before taking equipment into the location of the works.
• Buried / overhead services – check service location plans.
• Vehicle movements – check with client for agreed access routes around site. Be aware of other site vehicles working in a close proximity. Ensure flashing beacons, working lights, seat belts are always worn and used .
• Fuel – refueling to take place in agreed refueling areas on site away from any hot work areas and water courses.
• Tiredness – Plant operators to have regular breaks to avoid fatigue related incidents.
• See separate risk assessment
METHOD • Perform daily checks and record results on check sheets.
• Check sheets to be handed in weekly with time sheets.
• Start up plant and allow engines to warm up. Demist windows and mirrors if fitted.
• Check operation of circuits and systems.
• Report any faulty equipment and remove from service
• Proceed to working area with plant.
• Do not take into areas beyond the capabilities of your vehicle.
• Walk route to be driven before attempting to use 4x4 vehicles.
• Do not overload vehicles and secure loads to prevent items falling from moving vehicles.
• Always drive with care and attention and with respect to the working environment.
• Seat belts to be worn at all times.
• Wash excess mud and debris from vehicle daily.
• Always drive vehicles in the appropriate gear and do not exceed site limits.
• Do not drive vehicles across steep slopes, always drive perpendicular on slopes and batters.
Do not use faulty equipment – report faults immediately to LPC management who will get fault rectified or replaced.
If using unfamiliar equipment operator to take time to familiarise themselves with it operation and control layout. -
LPCMS34 GROUTING PLUNGER METHOD
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METHOD STATEMENT
DOCUMENT REF LPCMS34
DESCRIPTION OF WORKS – TO BE READ IN CONJUNCTION WITH THE APPROPRIATE RISK ASSESSMENT Resealing gas and leachate wells using the plunging method
DATE March 2020
AUTHOR Gavin Holmes – Operations Manager
CHECKED BY Mel Grady
REQUIREMENTS • To be completed by trained and competent persons
PPE REQUIREMENTS • Gas Detector – LEL, CO, O2, H2S
• Hard Hat
• Gloves
• Eye Glasses
• Ear Plugs
• Hi Viz Clothing
• Safety Footwear
EQUIPMENT TO BE USED
• A suitably sized 4x4 or dumper with towbar fitted
• High pressure grout mixer and pump / grout bin and mixer
HAZARDS • Other site workers
• Soft / uneven ground
• Gas infrastructure
• Leachate / air infrastructure
• Grout comes out under pressure (eye protection to be worn)
• Slippery surfaces
• Dust inhalation
TASK PROCESS NOTES
• Identify area of works and check access routes
• Obtain list of well IDs from client
• Disconnect and isolate well from gas extraction system
• Dig out around the base of the well to either the liner or to a depth of 2m
• Cut down the well to a suitable working height
• Fit the plunger to the excavator making sure it is securely attached
• Lift the plunger over the well and fit the plunger inside the well and use the plunger to compact the existing grout or soils
• Once completed mix some hydrated bentonite and pour around the base of the well
• Insert 500mm former around the base of the well and backfill soils to ground level.
• Once backfilled mix hydrated bentonite and pour / pump inside the former to ground level
• Remove the former using the excavator
• Top up grout around base of well
• Reconnect gas well to extraction system but DO NOT switch on Be aware of your surroundings
Inform client before isolating infrastructure
Be aware of large / long objects
Eye protection must always be worn -
You must insert the name of each team member working under your control permit
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PERMIT REFERENCE NUMBER