Machine Guarding Checklist for Coating Pune Ind

• Machine Area Name :

• Date and Time of Inspection

  Date

• Machine Name 

• Machine Number

• Inspected by

• Location
  Address

• Adhesive Compounding- Guarding for all Coater Machines

• Modular Gear Box-Coupling guard for all Coater Machines

• Blade Motor-Coupling guard for all coater Machines

• Screw motor-Coupling guard for all coaters Machines

• Primary & Secondary pump-Coupling guard for all coaters Machines

• Thermic Oil Pump Coupling Guard for all Coaters Machines

• Primary Filter, Drum Discharge , Face unwinder, Rewinder Cage Guard for all coaters Machines

• Rewinder , Face unwinder Belt Guard for all Coaters Machines

• Laminator , Cooling Station , Liner Infeed , Silicon Station Nip Roll Guard for all Coaters Machines

• Screw Sigma Guards Mesh Guard , Modular Gear Box Guards , Adhesive compounding guards for all Coaters Machines

• Web Cutter , Corona Roll Nip Covering Guard , Vacuum Roll Universal Joint Guards for all Coaters Machines

• Description of work to be performed

• List down the name of employees working on machines

• Choose the type of guards

  Fixed guards

  Interlocked guards

  Adjustable guards

  Self-adjusting guards

PRE-OPERATION CHECKS

MACHINE GUARDS

• Are all machine guards in good condition?

  Yes

  No

  N/A

• Do machine guards prevent workers hands, arms, and other body parts from making contact with dangerous moving parts of machine?

  Yes

  No

  N/A

• Are all machine guards firmly secured and not easily removed?

  Yes

  No

  N/A

• REFERENCE: Machine guards that are secured and cannot be easily removed
  [This is an example of how you can use iAuditor to include best practice reference images in your templates to assist with inspections]

  

• Do machine guards ensure that no objects fall into the moving parts?

  Yes

  No

  N/A

• Do machine guards permit safe, comfortable, and relatively easy operation of the machine?

  Yes

  No

  N/A

• Are all pulleys and belts on working level properly guarded?

  Yes

  No

  N/A

• Are all moving chains and gears properly guarded?

  Yes

  No

  N/A

• Are all fan blades protected with a guard with opening not larger than the standard size?

  Yes

  No

  N/A

• Can the machine be oiled without removing the machine guards?

  Yes

  No

  N/A

• Does the machinery automatically shut down when machine guard is removed?

  Yes

  No

  N/A

• Do machine guards prevent operators to access machinery while in operation?

  Yes

  No

  N/A

• Do machine guards protect against hazards to the rear and sides of machinery?

  Yes

  No

  N/A

• Is warning sign placed around the machine?

  Yes

  No

  N/A

TRAINING

• Are all operators trained on how machine guards work?

  Yes

  No

  N/A

• Do operators have the necessary education and training in how to use the guards?

  Yes

  No

  N/A

• Do operators know the procedure when guards are damaged, missing or inadequate?

  Yes

  No

  N/A

• Are all operators trained on how and under what circumstances guards can be removed?

  Yes

  No

  N/A

PEOPLE

• Are all employees wearing appropriate PPE?

  Yes

  No

  N/A

• Do employees follow safe handling instruction using machineries?

  Yes

  No

  N/A

• Are all employees aware of emergency procedures in case of an accident involving machinery?

  Yes

  No

  N/A

• Is adequate supervision provided to ensure that employees are following safe machine operating procedures?

  Yes

  No

  N/A

POST-OPERATION

• Are all machine guards in good condition?

  Yes

  No

  N/A

• Is lock-out tag placed when removing machine guard?

  Yes

  No

  N/A

• Are all machine updates were escalated to a supervisor?

  Yes

  No

  N/A

• Are all incidents reported to a supervisor?

  Yes

  No

  N/A

COMPLETION

• Observation or recommendations

• Overall assessment

  Compliant

  Non-Compliant

• Inspector's Name and Signature

  Sign