Information

  • Document No.

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

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  • Personnel

18.7. Machinery Checklist.

  • 18.7.1. Does the hood cover the part of the saw blade exposed above the material? Reference<br>18.4.2.1.1

  • 18.7.2. Is a spreader provided at the table saw to prevent the wood from clamping down on the saw<br>blade? Reference 18.4.2.1.2

  • 18.7.3. Are table throat openings kept as small as possible to prevent material from dropping below<br>the level of the table? Reference 18.4.2.1.3

  • 18.7.4. Are anti-kickback dogs and fingers or safety hold-down wheels installed when material is<br>being ripped? Reference 18.4.2.1.4

  • 18.7.5. Are anti-kickback dogs and fingers inspected before each use? Reference 18.4.2.1.4

  • 18.7.6. Is the blade or cutting head inspected for proper cutting condition (e.g., teeth sharp and<br>properly set, no cracks, free of foreign residue) before a job is started? Reference 18.4.2.1.8

  • 18.7.7. Do Services hobby shop supervisors label each saw with a sign or decal that states which<br>type blade is installed and what it is used for? Reference 18.4.2.1.9.1

  • 18.7.8. Do operators take care not to crowd the saw (force material faster than it can be cut)?<br>Reference 18.4.2.1.10

  • 18.7.9. Is a permanent line marked on the table in front of and in line with the saw blade to enable<br>the operator to set the rip fence without lifting the saw guard? Reference 18.4.2.1.11

  • 18.7.10. Are hands kept out of the line of cut when feeding saws? Reference 18.4.2.1.12

  • 18.7.11. Are feather boards used as side guides and top hold-downs on operations (rabbeting,<br>grooving and dadoing) when a saw blade hood cannot be used? Reference 18.4.2.1.15

  • 18.7.12. Are radial saws equipped with a hood that encloses the saw blade and arbor ends?<br>Reference 18.4.2.2.1

  • 18.7.13. Is the lower section of the hood hinged so it rises and falls, adjusting itself automatically to<br>the thickness of the material as the saw passes through it? Reference 18.4.2.2.1

  • 18.7.14. Does the saw have a positive limit-stop to prevent the saw from traveling beyond the front<br>edge of the table? Reference 18.4.2.2.8

  • 18.7.15. Is the direction of saw rotation conspicuously marked on the hood? Reference 18.4.2.2.11

  • 18.7.16. Is a permanent decal that reads ―DANGER: DO NOT RIP OR PLOUGH FROM THIS<br>END‖ affixed to the rear of the saw guard at approximately arbor level? Reference 18.4.2.2.11

  • 18.7.17. Is the locking device on the saw head securely fastened when angle or miter cuts are made?<br>Reference 18.4.2.2.13

  • 18.7.18. When removing short pieces from a table close to a saw blade, does the operator ease the<br>saw back to the idling position and make sure all bouncing has stopped before placing hands on the<br>table? Reference 18.4.2.2.16

  • 18.7.19. Are both upper and lower wheels completely enclosed on both sides of band saws?<br>Reference 18.4.2.3.1

  • 18.7.20. Is the band saw guard self-adjusting, and does it completely cover the portion of the saw<br>blade between the guide rolls and the upper wheel enclosure? Reference 18.4.2.3.2

  • 18.7.21. If material binds or pinches on the blade, is the saw turned off and blade motion allowed to<br>stop before the operator attempts to back the work away from the blade? Reference 18.4.2.3.6

  • 18.7.22. Are jointers with front-table-mounted fences equipped with an adjustable device to prevent<br>thin stock from slipping laterally under the portion of the fence at the rear of the table? Reference<br>18.4.2.4.3

  • 18.7.23. Is an automatic guard provided to cover the working and nonworking side sections of the<br>planer/jointer cutter head and prevent any opening between the guard and wood during the<br>operation? Reference 18.4.2.4.4

  • 18.7.24. Do planer/jointer operators use hold-down push blocks, jigs or fixtures? Reference<br>18.4.2.4.7

  • 18.7.25. Are guards provided for feed rolls, cutting heads and hold-down rolls at the discharge end<br>of power feed planers? Reference 18.4.2.5.1

  • 18.7.26. Are feed rolls guarded by a metal strip in front of the rolls that will prevent an operator‘s<br>fingers being drawn into the planer/jointer? Reference 18.4.2.5.1

  • 18.7.27. When other than corrugated top feeders are used, is an anti-kickback device installed on the<br>planer? Reference 18.4.2.5.2

  • 18.7.28. Are shapers equipped with a braking device that will stop the cutting head within 10<br>seconds after power is shut off? Reference 18.4.2.6.1

  • 18.7.29. Is a double-spindle shaper machine equipped with separate braking devices? Reference<br>18.4.2.6.1

  • 18.7.30. Does the shaper fence extend at least 18 inches on either side of the spindle? Reference<br>18.4.2.6.2

  • 18.7.31. Is a hinged metal shield or hood provided on rotating, cutter-type lathes? Reference<br>18.4.2.7.1

  • 18.7.32. Is a brake installed on automatic lathes? Reference 18.4.2.7.2

  • 18.7.33. Are guards that will contain the workpiece if it separates from its anchorage installed on<br>lathes used for turning long pieces of material? Reference 18.4.2.7.6

  • 18.7.34. Is a guard installed on the feed rolls of self-feed sanding machines? Reference 18.4.2.8.1

  • 18.7.35. Are guards installed at each nip point on a belt sanding machine? Reference 18.4.2.8.2

  • 18.7.36. Are hold-down devices installed on table-type boring or mortising machines? Reference<br>18.4.2.9.4.6

  • 18.7.37. Are feed chains and sprockets of double end tenoning machines completely enclosed?<br>Reference 18.4.2.10.1

  • 18.7.38. Is the motor START switch on the machine protected against accidental or inadvertent<br>operation? Reference 18.4.2.11.1

  • 18.7.39. Is machinery installed IAW the NEC? Reference 18.4.2.11.2

  • 18.7.40. Are control switches available to workers at their operating positions so they do not need to<br>reach over moving parts of machinery? Reference 18.4.2.11.3

  • 18.7.41. Is the stop control switch identified by a printed word or color coded red? Reference<br>18.4.2.11.3

  • 18.7.42. Are under-voltage protective devices installed on machines that are not safeguarded to<br>protect the worker during under-voltage situations? Reference 18.4.2.11.4

  • 18.7.43. Have installation safety offices and shop supervisors identified those machines that require<br>under-voltage protection? Reference 18.4.2.11.4

  • 18.7.44. Are foot treadle controls protected against unexpected or accidental tripping? Reference<br>18.4.2.11.5

  • 18.7.45. Are exposed non-current-carrying metal components of machines grounded?<br>Reference18.4.2.11.6)

  • 18.7.46. Are all machine energy sources or energy isolating devices, such as disconnect switches or<br>circuit breakers, locked out or tagged out before maintenance is performed or major adjustments are<br>made with guards and panels removed? Reference 18.4.2.11.7

  • 18.7.47. Are proper lockout/tagout procedures followed? Reference 18.4.2.11.7

  • 18.7.48. Are machines or their dangerous moving parts positioned so hazardous areas are not<br>accessible or do not present a hazard to workers during normal operation? Reference 18.4.2.12

  • 18.7.49. Before use of any safeguarding techniques, is a thorough hazard analysis made of each<br>machine and particular situation? Reference 18.4.2.12.1

  • 18.7.50. Is the main source of power disconnected and locked in the OFF position when<br>maintenance, service or machine adjustments are made? Reference 18.4.2.12.3

  • 18.7.51. Are safeguarding devices installed, adjusted, and used according to manufacturer‘s<br>operating and maintenance instructions? Reference 18.4.2.13.2

  • 18.7.52. Are hazardous parts that are not protected by a safeguarding device, guarded IAW<br>18.4.2.14? Reference 18.4.2.13.3

  • 18.7.53. Whenever a guard is removed for other than an operational requirement, is the machine shut<br>down and the control switch(s) locked and tagged in the OFF position? Reference 18.4.2.14.3

  • 18.7.54. Are enclosure and barrier guards interlocked with the machine control so the machine<br>cannot be activated unless the guard or the hinged or movable sections of the guard are in position?<br>Reference 18.4.2.14.4

  • 18.7.55. Are fan blades guarded when the blades are less than seven (7) feet above the floor or<br>working level? Reference 18.4.2.14.5

  • 18.7.56. Are all guards designed and installed so no part of the body can be inadvertently placed in,<br>on, under or over the edges of the guard where it might contact a moving part? Reference<br>18.4.2.14.6.1

  • 18.7.57. Does the installation CE or Ground Safety office determine the best material for guard<br>construction in environments where chemical or corrosive operations are performed? Reference<br>18.4.2.14.6.2

  • 18.7.58. Are pulleys with cracks or pieces broken out of the rims taken out of service? Reference<br>18.4.2.14.6.11

  • 18.7.59. Do operators and maintenance personnel inspect guards prior to use and after maintenance?<br>Reference 18.4.2.14.6.13

  • 18.7.60. Are holding tools used only to supplement guard protection when it would otherwise be<br>necessary to place hands in the danger zone? Reference 18.4.2.15.2

  • 18.7.61. Are presence-sensing devices used only on part-revolution clutch presses? Reference<br>18.5.2.1.3.4

  • 18.7.62. Are press areas not protected by presence-sensing devices guarded? Reference 18.5.2.1.3.4

  • 18.7.63. Do buttons on two-hand control devices operate only when the buttons are depressed<br>concurrently and continuously (holding time) on the press downstroke or else is the clutch<br>disengaged, the brake applied and the slide stopped? Reference 18.5.2.1.4

  • 18.7.64. Are energy controls isolated by a lockout device and safety blocks during press repairs or<br>alterations of the die area? Reference 18.5.2.1.4.6

  • 18.7.65. Are operating levers on hand-tripped machinery with more than one operating station<br>interlocked? Reference 18.5.2.1.4.8

  • 18.7.66. Is a means provided to select OFF, INCH, SINGLE STROKE or CONTINUOUS modes<br>of operation integrated with the clutch brake control to govern the operation mode of the press?<br>Reference 18.5.2.1.4.9

  • 18.7.67. During the inch operating mode, is concurrent use of both hands required to actuate the<br>press clutch? Reference 18.5.2.1.4.10.1

  • 18.7.68. For presses with a single control, is it protected against accidental actuation and located so<br>the worker cannot reach into the point of operation while actuating the control? Reference<br>18.5.2.1.4.10.2

  • 18.7.69. Are individual operator‘s two-hand trip controls designed and constructed so use of both<br>hands is required to protect against unintentional press operations? Reference 18.5.2.1.4.12

  • 18.7.70. Do two-hand trip systems on full-revolution-clutch presses provide anti-repeat protection<br>for operators? Reference 18.5.2.1.4.13

  • 18.7.71. When two-hand trip systems are used on multiple operator press machines, does each<br>operator have a separate set of controls? Reference 18.5.2.1.4.13

  • 18.7.72. Are operators provided picks, pliers, tongs and other hand-feeding tools required for the<br>safe handling of stock, dies or materials? Reference 18.5.2.1.4.14

  • 18.7.73. Is a die setter‘s safety bar used for turning the flywheel when the power is off? Reference<br>18.5.2.1.4.14

  • 18.7.74. Are power presses safeguarded to prevent the operator‘s hands entering the area between<br>the dies during press cycling? Reference 18.5.2.2

  • 18.7.75. Is a power disconnect or Stop switch (capable of being locked) provided on hydraulic<br>presses? Reference 18.5.2.2.1.2

  • 18.7.76. When using shears, is the area where sheared or punched refuse drops barricaded to prevent<br>injuries to operators and helpers? Reference 18.5.2.5.4

  • 18.7.77. Are shears equipped with an emergency stop control? Reference 18.5.2.5.4

  • 18.7.78. Are tools adjusted in lathe tool rests so they are slightly above the center? Reference<br>18.5.2.6.9

  • 18.7.79. When chips are generated during lathe use, is a tool, puller, brush or shovel used to remove<br>them? Reference 18.5.2.6.10

  • 18.7.80. Is a chip shield provided on planers to prevent chips from flying and striking personnel?<br>Reference 18.5.2.8.1

  • 18.7.81. Do the supervisor and installation Ground Safety office develop requirements on machine<br>safe-guards for saws not covered in this standard? Reference 18.5.2.9

  • 18.7.82. Are both upper and lower wheels of bandsaws completely enclosed on both sides?<br>Reference 18.5.2.10.1

  • 18.7.83. Is there a self-adjusting guard on the bandsaw that will completely cover the saw blade<br>between the guide rolls and the upper wheel enclosure? Reference 18.5.2.10.2

  • 18.7.84. Are vises, fixtures and other work-holding equipment used on hacksaws to hold the<br>workpiece securely? Reference 18.5.2.11.2

  • 18.7.85. Are riveting machines guarded to prevent operators placing their hands between dies?<br>Reference 18.5.2.14

  • 18.7.86. When more than one operator is required to operate a machine from different control<br>stations, is each station provided with a cycle start button? Reference 18.5.2.17.2

  • 18.7.87. Are all cycle start buttons other than the one being used made inoperative (when one<br>operator can operate the machine from more than one station)? Reference 18.5.2.17.3

  • 18.7.88. Are the emergency stops color coded red and located at each operator control station?<br>Reference 18.5.2.18.1

  • 18.7.89. Can machine motions that are stopped by the emergency or master switch only be restarted<br>by deliberate action by the operator? Reference 18.5.2.18.4

  • 18.7.90. Do circuits employing accumulator tanks automatically vent the accumulator pressure or<br>isolate the accumulator when the machine is shut off? Reference 18.5.2.19.5

  • 18.7.91. Are non-vented accumulators identified with a sign saying ―WARNING: PRESSURIZED<br>VESSEL‖ or the nearest commercially available equivalent? Reference 18.5.2.19.6

  • 18.7.92. Are flexible pneumatic and hydraulic hoses arranged so they do not create a tripping<br>hazard? Reference 18.5.2.19.8

  • 18.7.93. Whenever pressure is maintained after power is off, is a warning plate used? Reference<br>18.5.2.19.9

  • 18.7.94. Are local exhaust ventilation systems provided and used when dry grinding, polishing or<br>buffing is performed to maintain employee exposures within permissible exposure limits? Reference<br>18.6.2.1

  • 18.7.95. Are abrasive wheel machines only operated with safety guards installed? Reference<br>18.6.2.3.1

  • 18.7.96. Are work rests used during all off-hand grinding operations? Reference 18.6.2.3.3

  • 18.7.97. Are work rests adjusted closely to the wheel with a maximum opening of 1/8 inch to<br>prevent work being jammed between the wheel and rest? Reference 18.6.2.3.3.1

  • 18.7.98. Are operators prevented from using abrasive grinding wheels to grind aluminum, brass,<br>copper or other soft metals (unless the wheel is specifically designed for that purpose)? Reference<br>18.6.2.3.8

  • 18.7.99. Are operators prevented from using the side of the wheel for grinding (other than wheels<br>designed for that purpose)? Reference 18.6.2.3.9

  • 18.7.100. Do all operators ensure that the grinders, buffers and wire brush machines are turned off<br>when work is completed or prior to leaving the vicinity of the machine? Reference 18.6.2.3.10

  • 18.7.101. Do the operators wear safety glasses or goggles for protection of the eyes, and a face<br>shield for protection from wheel breakage, sparks and other grinding debris? Reference 18.6.2.3.12

  • 18.7.102. Are safety guards in place prior to starting a grinder? Reference 18.6.2.5.1.10

  • 18.7.103. Do personnel wear face shields over safety glasses for face protection when dressing<br>grinder wheels? Reference 18.6.2.5.2.1

  • 18.7.104. On grinding wheels requiring guards, does the guard cover the spindle end, nut and flange<br>projections? Reference 18.6.2.6

  • 18.7.105. Where the work is applied to the grinding wheel above the horizontal center line, is the<br>exposure of the grinding wheel periphery as small as possible and not over 60 degrees? Reference<br>18.6.2.6.3

  • 18.7.106. Do supervisors of operations that use materials such as magnesium, titanium, thorium, and<br>beryllium contact installation Ground Safety office, FES Flight and BE for assistance to determine<br>safe work practices and protective equipment needs? Reference 18.6.2.10

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