Title Page
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Conducted on
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Department
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Prepared by
Monthly Department Inspection
Housekeeping
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Floors clean and dry, corners free of clutter, and tops of cabinets not used for storage
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Is trash being emptied and not overflowing. Cleaning supplies, tools and equipment (trash cans, brooms, and floor sweep to be stored in designated locations.
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Condition of floors - Floors are clean of all debris, chips, trash dust etc. Floor cleaning should be done on a daily basis.
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Work carts and Supply Cabinets cleaned and organized. There are no unneeded machines, tools or equipment in area.
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No open food or drinks in the area. No personal items left in area.
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Employees not wearing two headphones at the same time?
Emergency Action Plan
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Is spill kit available and in the correct place?
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Emergency Access -Safety Equipment- Safety devices are clearly marked, highly visible and unobstructed. Emergency egress routes are marked and exit signs, lights, etc. are in good condition.
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Is eye wash station covered, clean and overflow bucket empty?
Walking Working Surfaces
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Are spotters being used when backing up boats or moving molds/dollies the operator can't see around?
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Supplies- All Supply Cabinets are fully stocked and maintained in a clean, orderly fashion.
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Are standard guardrails provided wherever aisle or walkway surfaces are elevated 4 feet or more above any adjacent floor or the ground?
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Are ladders and/or catwalks positioned properly and in good condition. Are employees facing the ladder when ascending and descending ladder.
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Is excessive debris and unnecessary tripping hazards found in the production areas?
Fire Prevention
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All fire extinguishers marked and accessible?
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Flammable materials are stored in flammable cabinet?
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Are all flammable liquid barrels grounded?
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Trash dumpster do not contain any "HOT" materials?
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Combustible materials are being stored away from where MEKP is present. Hazmat Storage-Liquids, Solvents, Flammables, and other chemicals are properly labeled and stored.
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Amount of MEKP on the floor meets company standard and is stored correctly?
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All fire prevention containers, barrels, and cabinets are closed? (i.e. hot barrels, acetone containers, etc.)
PPE
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All employees are wearing clear safety glasses in the production area?
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Cut resistant glove is worn on opposite hand when using a razor knife/blade?
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Are chemical resistant gloves being worn when handling chemicals?
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Is hearing protection being used in required areas?
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Used razor blades are placed in razor blade container for disposal?
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Safety- PPE notices are posted in every area and all employees are wearing the required PPE.
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Is respirators stored in nonporous, sturdy, airtight containers, like a zip-sealed plastic bag or plastic container. Are those wearing a tight fitting respirator clean shaven?
Electrical, Mechanical & Air Systems
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Are guards installed and being used?
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Is Jigs, Cradles, Stands, and other equipment in good working order. There are no air or fluid leaks. View windows, guards and deflectors are clean & in place.
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Extension cords have ground prong and no frays in cord?
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Are compressed air nozzles at the correct pressure of 30 psi or less, and with OSHA approved air wands?
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Is there at least three (3) feet clearance in front of electrical panels/breaker boxes?
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Are all unused openings, including conduit knockouts in electrical enclosures and fittings closed with appropriate covers, plugs, or plates?
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Are electrical panels closed with no visible damage or exposed wires?
Chemical Process Operations
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All chemicals stored & labeled properly? Containers are in good condition?
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Is Acetone stored in closed flammable containers?
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No signs of leaking MEKP, resin, or other chemicals present?
Waste Management
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Are used solvent rags being stored in closed containers?
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Are aerosol cans disposed of in accumulation drum and not in trash cans?
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Is cardboard, paper, or combustibles in "Hot Containers"?
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Are all hazardous waste containers labeled correctly and closed?
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Is trash removed promptly? (cans/dumpsters not overflowing)?
Hoist / Lifting
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Are slings in good condition? (not frayed, cut or deteriorated)
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Is safety latches on crane hooks in place and operational?
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Does spreader bars or other lifting devices have a ID tag present and completed daily?
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Are the controls of hoist clearly marked to indicate the direction of travel or motion? Is load rating clearly marked and visible?
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There is no one standing under a load when hoisting material or equipment?
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Is team lift being used and lifting >50lbs and, is hoist or lifting device being used to lift items >100lbs or greater?
Material Handling and Storaga
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Are trucks and trailer secured with wheel chocks during loading and unloading operations?
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Are chains in place across loading dock when not loading or unloading?
Powered Industrial Trucks
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Has a preshift inspection been conducted on powered industrial trucks?
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Is operator going a safe speed, sounding horn and wearing seatbelt?
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Is parking brake applied and forks on ground when parked?
Hot Work/Welding
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Is compressed gas bottles secured and equipped with "Clamshell" type valve protectors?
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Is flashback and backflow preventers at both the torch and regulator on oxygen/fuel cutting systems present?
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Are welding curtains and welding hood being used while welding?
Misc.
Comments
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