Manufacturing Walk-Thru

• Audit Title

• Client / Site

• Conducted on

  Date

• Sarah Allender, Risk Solutions Advisor, TrueNorth Companies

• Employee Facilitating Walk Thru

Safety Programs and Policies

• Does the company have a safety manual?

  Yes

  No

  N/A

• Are employees aware that they exist?

  Yes

  No

  N/A

JOB POSTINGS

• OSHA Postings

  Yes

  No

  N/A

• Contact Information

  Yes

  No

  N/A

• 300a Location, posted February - April?

  Yes

  No

  N/A

Emergency Action Plans

• Are plans properly posted? <br>Can be done orally if under 10 employees.

  Yes

  No

  N/A

• Employees trained?

  Yes

  No

  N/A

• How often are fire drills/severe weather drills performed?

  Yes

  No

  N/A

EXIT ROUTES

• Are exit routes properly marked?

  Yes

  No

  N/A

• Are at least two exit routes available?

  Yes

  No

  N/A

• Exit routes clear and least seven feet six inches high and 28 inches wide.

  Yes

  No

  N/A

• Adequate lighting?

  Yes

  No

  N/A

FIRST AID

• Is first aid equipment available on site.

  Yes

  No

  N/A

• Are first aid kit properly stocked?

  Yes

  No

  N/A

• Are first aid trained coworkers on site?

  Yes

  No

  N/A

• Are coworkers aware of the address of the site and capable of giving directions to emergency crew

  Yes

  No

  N/A

HAZARD COMMUNICATION

• Do the coworkers know the location of the master SDS book?

  Yes

  No

  N/A

• Are SDS sheets maintained on each product in use?

  Yes

  No

  N/A

• Are SDS labels on each chemical container that is unmarked.?

  Yes

  No

  N/A

• Are coworkers properly trained on hazardous chemicals present?

  Yes

  No

  N/A

HOUSEKEEPING & STORAGE

• Is general neatness of working areas acceptable?<br>

  Yes

  No

  N/A

• Is good housekeeping observed?

  Yes

  No

  N/A

• Are passageways and walkways clear and free of debris?

  Yes

  No

  N/A

• Are waste and trash containers provided and used?

  Yes

  No

  N/A

• Are boxes stored at least 18" below the ceiling?

  Yes

  No

  N/A

• Are racks/shelves rated with the load capacity?

  Yes

  No

  N/A

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Are safety glasses being used?

  Yes

  No

  N/A

• Are coworkers using proper hand protection?

  Yes

  No

  N/A

• Is hearing protection required?

  Yes

  No

  N/A

• Has noise dosimetry testing been done?

  Yes

  No

  N/A

• Are hard hats being worn when needed?

  Yes

  No

  N/A

• Are face shields being used when there are flying objects?

  Yes

  No

  N/A

• Are respirators being used?

  Yes

  No

  N/A

• Has air quality testing been done?

  Yes

  No

  N/A

• Are they mandatory or voluntary

  Yes

  No

  N/A

• If mandatory have the employees had medical evaluations and fit testing?

  Yes

  No

  N/A

• If using cartridges are they being changed?

  Yes

  No

  N/A

• Are the masks/cartridges stored in a sanitary condition?

  Yes

  No

  N/A

BLOOD BORNE PATHOGENS

• Does an exposure control plan exist?

  Yes

  No

  N/A

• Proper disposal for sharps?

  Yes

  No

  N/A

• Annual BBP training?

  Yes

  No

  N/A

FIRE PROTECTION & PREVENTION]

• Are extinguishers readily accessible?

  Yes

  No

  N/A

• Do fire extinguishers have current inspection tags?

  Yes

  No

  N/A

• Is there a clear path to fire hydrants for the fire deparment?

  Yes

  No

  N/A

• Are "No Smoking" signs posted where needed?

  Yes

  No

  N/A

• Are all flammable liquid containers clearly identified?

  Yes

  No

  N/A

• Have gas cylinders been chained upright with valve caps securely fastened?

  Yes

  No

  N/A

ELECTRICAL

• Are extension cords free of nicks, gouges or cuts?

  Yes

  No

  N/A

• Are cords ends inspected for proper grounded prongs?

  Yes

  No

  N/A

• Are power cords protected in traffic ways?

  Yes

  No

  N/A

• Are GFCI's being used?

  Yes

  No

  N/A

ELECTRICAL PANELS

• At least 3 feet of clearance in front of panel?

  Yes

  No

  N/A

• Are panels properly labeled?

  Yes

  No

  N/A

• Panels are not missing breakers or knock out plugs?

  Yes

  No

  N/A

• There are no strain relief issues on the electrical panel?

  Yes

  No

  N/A

Lock-Out Tag-Out

• Does a LOTO safety policy exist?

  Yes

  No

  N/A

• Does the program include machine specific LOTO procedures?

  Yes

  No

  N/A

Fall Protection

• Are all walking working surfaces protected?

  Yes

  No

  N/A

• Are all holes covered or guarded?

  Yes

  No

  N/A

• Are guardrails the proper height?

  Yes

  No

  N/A

Material Handling

• Does the company have a forklift operations safety programs?

  Yes

  No

  N/A

• Does the forklift training consist of classroom and practical exams?

  Yes

  No

  N/A

• How often are operators trained?

  Yes

  No

  N/A

• Are forklift operators operating the forklifts safely during the visit?

  Yes

  No

  N/A

• Have carbon monoxide measurements been taken of areas that the forklifts operate in?

  Yes

  No

  N/A

• If battery changing stations are present: Is the proper PPE provided?

  Yes

  No

  N/A

• Is there an eye washing station nearby?

  Yes

  No

  N/A

• Have inspections been done on lifts or hoists used in the workplace?

  Yes

  No

  N/A

• Are all straps and chains used for rigging in good condition?

  Yes

  No

  N/A

Guarding

• Is all equipment properly to guarded?

  Yes

  No

  N/A

• Are hand and power tools properly guarded?

  Yes

  No

  N/A

Aerial Lifts

• Are aerial lifts inspected on a regular basis?

  Yes

  No

  N/A

• Are the operator's manuals on the lifts?

  Yes

  No

  N/A

• Is the required fall protection used with the lift?

  Yes

  No

  N/A

Other Issues

• We're there any other issues noted?

  Yes

  No

  N/A

• I agree to follow-up with anyone corrective action items.

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