MCM Safe Launch --Audit Check List

• Program项目

• Document number文档编号

• Conducted on审核时间

  Date

• Auditor（s）审核人

• Audit participantor（s）审核参与人

Technical Information Availability有效技术信息

• Are actual drawings available at the lastest revision level？<br>实际图纸是否为最新修订版本？

  Yes

  No

  N/A

Area setup区域设置

• Is the S.L.（Safe Launch）area properly identified？<br>安全量产区域是否被有效识别？

  Yes

  No

  N/A

• Is there sufficient lighting？<br>工作台的灯光亮度是否足够？

  Yes

  No

  N/A

• Is S.L.done in the cycle time？<br>安全量产是否在节拍时间内完成？

  Yes

  No

  N/A

• Is the information posted？<br>信息是否张贴？

  Yes

  No

  N/A

• Is there a designated rejection bin / rack and is properly identified？<br>是否有指定的不合格品箱并正确标识？<br>

  Yes

  No

  N/A

• Does the area follow the 5S principles？<br>区域是否遵循了5S原则？

  Yes

  No

  N/A

• Is there a process to ensure only certified parts are in the shipping container？<br>确保装运产品均为合格品？

  Yes

  No

  N/A

Quality focus 质量关注

• Are S.L.Inspection instructions posted at the station？<br>检验作业指导书张贴在指定工位了吗？

  Yes

  No

  N/A

• Is the S.L.inspection instruction approved？<br>作业指导书是受控的？

  Yes

  No

  N/A

• Does the inspection criteria cover all features？<br>所有缺陷是否在作业指导书中明确？

  Yes

  No

  N/A

• Special Characterisitics<br>特殊特性

  Yes

  No

  N/A

• Is the S.L./quality gate an inspection gate？<br>是否有S.L？

  Yes

  No

  N/A

• Are all gauges in good working condition？<br>是否所有检测量具处于良好的工作状态？

  Yes

  No

  N/A

• Does the material flow follow the one piece principles？<br>检验产品遵循了单件流转？

  Yes

  No

  N/A

• Is the flow of material through S.L.，and material status clearly identified？<br>物流是否通过S.L.，物料状态是否明确？

  Yes

  No

  N/A

• Is there a reaction plan established and documented for all defects found in S.L.？<br>是否有针对所有缺陷的响应计划和文件在SL区域能找到？

  Yes

  No

  N/A

• In case of a defect found at S.L. is there immediate feedback to the line？<br>SL区域发现不良是否马上返回至生产线？

  Yes

  No

  N/A

• Are the S.L. Operators trained？<br>操作员是否培训过？

  Yes

  No

  N/A

• Is there traceability to the operators that performed the S.L.？<br>产品标识可追溯性？

  Yes

  No

  N/A

• Are there Master Samples available at the cell to confirm inspection？<br>有样件管理？在线样件放置？

  Yes

  No

  N/A

• Does the S.L. gate verify all parts and components are packed and labelled properly？<br>所有产品被正确包装且标签正确？

  Yes

  No

  N/A

• Is there a process to re-pack parts？<br>有重新打包的过程如返工产品跌落等？

  Yes

  No

  N/A

• Is there a robust process in place to prevent shipment of material that has not gone through Safe Launch？<br>是否有有效的程序来防止发运的产品没有通过S.L.？

  Yes

  No

  N/A

• Is S.L. done at the sub-supplier or component level？<br>分供方或零件生产过程中是否实施S.L.？

  Yes

  No

  N/A

• Is there a process for documenting all S.L. findings？<br>是否有流程文件记录所有S.L发现的问题？

  Yes

  No

  N/A

• Is there a process for tracking the S.L. findings？<br>是否有追踪S.L.发现的过程？

  Yes

  No

  N/A

• S.L.findings review<br>S.L.结果审查

  Yes

  No

  N/A

• Is there evidence of Management defective parts review？<br>是否有证据表明管理层对不良品的审查？

  Yes

  No

  N/A

• Is there a process in place for documenting and tracking the problem reports from S.L./ quality gates？<br>是否有过程可以记录和跟踪来自S.L/ 质量门的问题报告？

  Yes

  No

  N/A

• Are results of problem solving incorporated into quality documents？<br>问题解决的结果是否写入质量文件？

  Yes

  No

  N/A

• If more that one shift is performing S.L./ Quality Gates checks，then does the part problem information pass across shifts？<br>如果有超过一个的班次，那么产品问题信息是否会传递到下一个班次？

  Yes

  No

  N/A

• Exit Plan<br>退出计划

  Yes

  No

  N/A

• Is there evidence of LPA by the plant leadership to verify S.L./ Quality Gate execution？<br>是否有工厂领导通过分层审核来验证S.l / 质量门执行的证据？

  Yes

  No

  N/A

• Safe Launch Exit<br>结束

  Yes

  No

  N/A

Sign-off 签名

• Signature

  Sign

• Comments备注