MEI - PU - SSL -HT-C-ASY-18-00

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

• Machine No:-

• MO No

• Machine details

• Machine Hours meter reading

• Engine Spec

• Record Easy manager Serial Number ( optional )

Machine Specification

• Machine specification ( AS PER TRAVEL CARD )

  OK

  NOT OK

  N/A

• Severity of defect?

  Red

  Orange

• Category of defects?

  Select

• Check control system as per specification

  DUAL T-BAR CONTROL SYST

  HAND AND FOOT CONTROL SYST

  JOYSTICK CONTROL SYST

• Check self leveling as per specification

  HYD SELF-LEVELING-LIFT

  ASSY HYD NO SELF LEVELING INST

  NOT AS PER SPECIFICATION

• Severity of defect?

  Red

  Orange

• Category of defects?

  Select

• Check bucket as per specification

  Select BUCKET 116 CUFT CUTTING EDGE BOLTON BUCKET 56 INCH - 10.6 CUFT BUCKET ASSY-66 INCH TOOTH BUCKET-66 IN CUTTING EDGE CUTTING EDGE BOLTON+BUCKET 56 INCH - 10.6 CUFT BUCKET NOT AS PER SPECIFICATION NOT REQUIRD

  • BUCKET 116 CUFT
  • CUTTING EDGE BOLTON
  • BUCKET 56 INCH - 10.6 CUFT
  • BUCKET ASSY-66 INCH TOOTH
  • BUCKET-66 IN CUTTING EDGE
  • CUTTING EDGE BOLTON+BUCKET 56 INCH - 10.6 CUFT
  • BUCKET NOT AS PER SPECIFICATION
  • NOT REQUIRD

• Severity of defect?

  Red

  Orange

• Category of defects?

  Select

• Check rear counter weight as per specification

  Required

  Not Required

  Not as per specification

• Severity of defect?

  Orange

  Red

• Category of defects?

  Select

• Check sliding side windows as per specification

  Required

  Not Required

  Not as per specification

• Severity of defect?

  Orange

  Red

• Category of defects?

  Select

• Check back up alarm as per specification

  Required

  Not Required

  Not as per specification

• Severity of defect?

  Orange

  Red

• Category of defects?

  Select

• Check Easy Link Module as per specification

  OPT EASY LINK MODULE

  WITHOUT / SANS EASY LINK

  NOT OK

• Severity of defect?

  Orange

  Red

• Category of defects?

  Select

• Check tyre as per specification

  Select 10X16.5-10 PR BKT 10X16.5-10 PR SK S532 SUN-TWS SOLID FLEX TYRE ( 50810045 ) CAMSO SOLID FLEX TYRE ASSY ( 50410222 ) Not Ok NOT REQUIRED DUMMY

  • 10X16.5-10 PR BKT
  • 10X16.5-10 PR SK S532
  • SUN-TWS SOLID FLEX TYRE ( 50810045 )
  • CAMSO SOLID FLEX TYRE ASSY ( 50410222 )
  • Not Ok
  • NOT REQUIRED
  • DUMMY

• Severity of defect?

  Orange

  Red

• Category of defects?

  Select

• Check fender as per specification

  Required

  Not Required

  Not as per specification

• Severity of defect?

  Orange

  Red

• Category of defects?

  Select

Before Functional Testing

• Check for Data plate Details

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Red

  Orange

• Visual-Machine number Punching & Data Plate Punching Should be Same as ERP system sheet attached in Travel Card

• Check for History Sheet Filling

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Red

  Orange

• Visual-History sheet details should be complete filled, Including Dialysis Reading & System pressure details

• Check for Hydraulic oil flushing

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Red

  Orange

• Visual-Hydraulic oil flushing to be done with sign off on front page of Data card

• Ensure proper travel card updating (Quality Gate) as per travel card standard

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Red

  Orange

• Visual-Travel card must be updated signed by shift supervisor & line QA In charge

• Filling oil Additive for leakage testing in Hydraulic oil

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual in tank using Dipstick-Color of Oil should be Golden Yellow

• Hydraulic oil level gauge condition

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should not be bend/ dent/ damaged

• Filling of Engine Oil

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Dip Stick-Engine oil should be at max level on Dipstick before starting or min. 30 minutes. After stopping

• Filling of Hydraulic oil

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Level eye plug-Hydraulic oil should be up from middle of level eye plug while loader arm is fully down, bucket is parallel to ground condition & machine should be parked at flat place

• Filing of Chain case oil LHS

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Chain case level should be check by loosen the lower LHS soiled plug-Should be come out from level plug's thread while opening

• Filing of Chain case oil RHS

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Chain case level should be check by loosen the lower RHS soiled plug-Should be come out from level plug's thread while opening

• Filling of Diesel Oil

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual, Ignition key should be on condition-Fuel gauge should be at middle level

• Filling of Coolant in the Radiator

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual, By opening radiator cap in cold condition only-Should be at maximum level up to Radiator Fins upper side

• Filling of Coolant in the coolant bottle

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be at maximum level in the expansion tank

• Greasing of all joints (From grease nipple's port

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be applied properly

• Check for working of Horn (Optional)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By pressing Joystick Button-Should be working properly

• Check for working of Reverse Horn/ Buzzer (Optional)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By operating machine towards reverse direction slightly-Should be working properly

• Check for Brake Light (Optional)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By pressing brake switch-Brake light should be working while applying brake

• Check for working of Front work light

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By switch ON of the light-Front work light should be working properly

• Check for working of Rear work light

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By switch ON of the light-Rear work light should be working properly

• Check for working of Front LHS indicator (Optional)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By switch ON of the light-Front LHS indicator light should be working properly

• Check for working of Front RHS indicator (Optional)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By switch ON of the light-Front RHS indicator light should be working properly

• Check for working of Battery Charging Indicator

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By operating with Ignition Key-Battery charging indicator should be working while ignition key is on & to be off after ignition/ in on condition of engine

• Check for working of Wiper motor (Optional- To be fitted in Door Fitted Machines)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By operating the Wiper motor-Wiper should be working properly

• Check for alignment of Wiper Blade (Optional- Should be in middle in Door Fitted Machines)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By operating the Wiper motor-Wiper blade should be travel in middle properly & Parking should be at ends only

• Check for working of Water Sprinkler (Optional- To be fitted in Door Fitted Machines)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By operating the Wiper motor-Wiper blade should be travel in middle properly & Parking should be at ends only

• Check for loader arm light alignment in 1340R

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should not be fouling

• Check for rear door gap with engine cover

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Gap should not be uneven

During Functional Testing

• Check for maximum RPM of Engine

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Using Tachometer-3000 ± 25

• Check for idle RPM of Engine

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Using Tachometer-1200 ± 25

• Check for Engine R.P.M Dropage

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Hearing during operating-No RPM Droppage

• Check for Smoke Colour of Engine (At idle & Maximum R.P.M)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual level of smoke-No black or White Smoke Should be come through Exhaust Pipe at Idle & High RPM

• Check for Noise Level of Engine

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Hearing during operating-No Abnormal Noise Should be come from Engine during any operation

• Switch on all the light buttons which are provided on instrument cluster of the machines

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By switch ON of the lights-All Lights should be working properly

• Check for Loader Arm Operation

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating of Loader Arm-Should not be any Jerk during Up & Down

• Check for Loader Gap LHS & RHS Gap with Chassis side plate & Loader Arm's both sides

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating of Loader Arm-Should not be any Jerk during Up & Down

• Check for Loader Arm Stopper Operation

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating of Loader Arm-Should be Butting Upon Stoppers

• Check for Bucket lever Operation (RHS)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating with hand till its movement-Should be align & not be Sticky

• Check for Loader Bucket Play during Up & Down

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-No Excessive play to be there during Up & Down

• Check for Loader Arm Lever Operation (RHS)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating with hand till its movement-Should be align & not be Sticky

• Check for Forward/ Reverse Lever Operation (LHS)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating with toe & heel till its movement-Should be align & not be Sticky, Machine should not be moving whole Neutral Position

• Check for door locking Switch Operation (In Door Fitted Machines)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By door opening & closing-Hydraulic function should not be working while door is in open condition

• Check for Restraint Bar Operation

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By up & down Restraint Bar using hand-Hydraulic function should not be working while Restrained Bar is in up condition

• Lift Ram Operation (L/A Up & Down)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating Using Weight Bucket-50 Cycles

• Lift Ram Blowing Operation (L/A Up & Down)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating Using Weight Bucket-50 Cycles

• Check for noise level during Hydraulic Operation (During Lift Ram & Bucket Operation)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-No Abnormal should be come during any of Hydraulic Operation

• Loader bucket Operation (Opening & Closing)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating Using Weight Bucket-50 cycles

• Loader arm Blowing Operation (Opening & Closing)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating Using Weight Bucket-10 Cycles

• Check smooth functioning of Auxiliary Lever

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating using Attachment Hose/ Attachment-Lever Should be working properly & not be fouling with any compartment of cabin

• Check for Quick Coupling Attachment Operation

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating using Pallet Fork-50 Cycles (Optional Attachment)

• Quick Coupling Attachment's Blowing Operation (Opening & Closing)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating using Pallet Fork-10 Cycles (Optional Attachment)

• Check for Loader Arm's Safety Strut operation

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating while loader arm is up condition & engine should be in off condition-Movement Should be smooth while opening & closing

• Check for Loader Arm's Safety arm play

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating while loader arm is up condition & engine should be in off condition-Should not be excessive play/ fouling during Movement of LHS~RHS

• Check for functioning of Forward & Reverse by Road Test

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• During Road Testing, using loader bucket-Road Test to be done for 400 Meters. in Each Direction (No unwanted noise should be observing from machine)

• Check for Emergency/ parking brake operation during traveling

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• During Road Testing-5 Times

• Check for parking brake function during traveling

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Place the machine on Loading Ramp & off the Engine-Should be working properly

• Check for function of Quick Hitch lever of bucket

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating Q.H Lever-5 Times

• Check adjustment of Hand throttle RPM

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating lever using foot-Hand throttle lever movement should be smooth

• Check adjustment of Foot throttle RPM

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating lever using foot-Foot throttle lever movement should be smooth

• Check for Lift Ram hose tube Orientation

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual during loader arm operation-Should be proper aligned

• Check for fouling of Lift Ram Hose with Cabin during Up/ Down

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual during cabin operation-Hose should not be fouling with cabin

• Check for functioning of Forward & Reverse by Road Test

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should run straight at maximum speed

• Check for Door switch working

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should be working properly

• Check for operator seat switch working

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should be working properly

• Check for Door restraint bar switch working

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should be working properly

• Check for quick hitch lever mounting

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By hand-Should be properly tight

• Check for cabin fan working ( optional )

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should be working properly

• Check for cabin lamp working

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should be working properly

• Check for machine operation lever movement.

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By operating-Should not be sticky and play.

• Check for foot pedal operation.

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By operating-Operation should be working properly.

• Check for foot pedal position

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By operating-Position should be aligned

Before/ After Functional Testing

• Check for Radiator Fan Gap Uniformity

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Gap should be equal on outer sides of fan/ No fouling to be there, 1/3 part of fan should be outside of cowling

• Check for fan belt deflection

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By hand feel using Gauge-(13 MM MAX)

• Check for Any Leakage from Engine

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual & By Hand Feel-There should not be any Leakage/ Seepage from Engine

After Functional Testing

• Check for Air Cleaner Element Fitment & Condition

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be Fitted & Clean Properly

• Check for working of Fuel Gauge

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• On Gauge Provided on Instruments Panel -Should be working properly

• Check for Engine Water Temperature

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• On Gauge Provided on Instruments Panel-Should not be in Red Zone of Gauge

• Check for working of Hour Meter

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• On Gauge Provided on Instruments Panel-Reading Should not be more than <4 Hours while Testing

• Check for Cabin Alignment

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Cabin up & Down-Cabin mtg. bolt should be qualify in locking portion, using 2 spacer & one shock mount/ pad using lock nut

• Check for Gas Strut Movement

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Cabin up & Down-Cabin movement should be smooth while Up & Down

• Check for Gas Strut Quantity (Single (RH) for open cabin & Double for Cabin with door)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Cabin up & Down-Cabin movement should be smooth while Up & Down

• Check for driver seat Tilting & Sliding

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Tilting & Sliding of driver seat-Operation should be smooth & to be fit as per plan

• Same Make & Condition of Rims and Tyres

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be Same Make, Same Application, Same Tread Design, No Cut, No Worn out

• Check for fresh Tyre & Rim Assembly fitment as per model's plan

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visually (As per tyre mfg. code STD.)-Rim & Tyre Should be Same Make, Same Size, Same Application & Not old <6 Months having no wearing & Cut/ Damage on Treads

• Check for Air Pressure of Tyres & Fitment of Cap on Nozzle

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Pressure should be 35- PSI & Cap Should be Fit

• Fitment of Sheet Metal's cover Plates on Bottom of Chassis

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual @ Ramp-No Mismatching & Excessive gap

• Check for Fuel Tank's Gap with Silencer

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Opening the Cover to Upside-Minimum gap should be >5 mm with Silencer

• Check for Engine's Top Cover Gap with Silencer pipe

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Opening the Cover to Upside-No Fouling of Cover hardware with Silencer

• Check for Engine's Top Cover Gap with Loader Arm mtg. pin

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Opening the Cover to Upside-No Fouling of Cover with loader arm pin

• Electrical connection, routing & clamping (Using Dye Electric Grease)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Proper Routing of all Wires with no open Joints & no fouling with any movable & Heated Part

• Check Tightening of Radiator cap

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Twisting of Cap-Cap Should be Tight till its locking Position

• Check for Radiator Fins Condition

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-No Damage of Fins & No paint to be required on fins
  

• Loader bucket Cutting edge/ teeth torquing (Ref. Plan of machine for fitment which is required)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Using Spanner-Should not be loose

• Check for Torquing marking on all Hydraulic Joints

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be Marked by Marker

• Check for Fitment of All cylinders using on Machine (Bucket & Loader Arm)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be As per BOM

• Check for Condition of All cylinders using on Machine (Bucket & Loader Arm)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should not be Dented, Rusty

• Check for Working of All cylinders Fitted on Machine (Bucket & Loader Arm)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should not be Dented, Rusty

• Check for Working of All cylinders Fitted on Machine (Bucket & Loader Arm)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Working Should be ok & Seal & Gland should not be leak

• Check for Loader Arm Safety Foam Fitment to Avoid Fouling with Piston Rod

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Opening-No Fouling with Piston Rod, Movement Should be smooth while Up & Down

• Check for Engine back side top cover alignment

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Opening-Should be proper aligned from sides & with rear door

• Check for Engine back side cover transportation strip fitment

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be extend towards LHS till width of chassis

• Check for Fitment of Engine's Top Cover

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Opening-Should be Proper aligned with engine's back side cover

• Check for Fitment of Cabin door glass

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Beading should be proper fitted upon frame, joint to be mating with both side, beading lock should be fit properly & no defect on cabin glass i.e.: No Scratch, No Burning mark or Spatter, No Rainbow upon surface

• Check for Hardware used on machine

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be as per drawing (i.e Grade, Size & Should not be Rusty

• Check for cabin door lock function (If has to fit as per plan)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should not be sticky/fouling

• Check for Locking of Engine back side door lock functioning

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Opening & Pull to outside while door is closed-Should be proper locking & no play in Spring

• Check for Door Bumper Alignment

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Height of Bumper Should be butting with chassis

• Check for cabin door alignment

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should be aligned & not to be fouling with any part during movement

• Check for fitment of cabin door beading

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual & By Hand Feel-Should be proper fit from all around & especially from end joints

• Check for Fitment of Fuse as per Specification

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be Fitted as per Sticker

• Check for rear light harness routing W.R.T. exhaust manifold/Engine

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should be aligned & not to be fouling with any part especially Silencer Manifold/ Pipe

• Check for Fitment of Cabin back side glass

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Beading should be proper fitted upon frame, joint to be mating with both side, beading lock should be fit properly & no defect on cabin glass i.e.: No Scratch, No Burning mark or Spatter, No Rainbow upon surface

• Check for wheel Bolt Length

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Length should not be Short

• Check for wheel Nut touch up

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Plating items not to be Painted

• Check for driver seat's back side to be painted properly

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should not be Rusty

• Check for side foam fitment on Loader arm safety guard's inner LH/ RH Side

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should be Aligned B

• Check for throttle Cable routing & alignment

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• By Operating-Should not be fouling with engine

• Check for Quick coupling mounting bracket welded properly

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Welding should not be Missing

• Check for Foam Pasting & fitment inside cabin

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be paste properly with uniformity
  

• Check for Anti skid tape fitment on floor

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-(3 Inch width)

• Check for Anti skid tape fitment on front top & sides of chassis

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-(2 Inch width)

• Check for driver seat's RHS Harness routing

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be aligned & clipped properly

• Check for Joy stick lever's painting

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should not be Rusty

• Check for proper routing of Radiator overflow pipe

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be proper routing & not to be twisted

• Check for Rubber pipe fitment on Radiator overflow circuit

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should not be fitted plastic/ PVC Pipe

• Check for cabin top glass fitment using hardware

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be fitted properly, glass not to be waived

• Check for Battery fitment clamping

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual & by Hand fee-Should not be Loose

• Check for Steel tubes Clamp fitment

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Should be fitted properly

• Check for Tyre Play

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual & by Hand feel while machine is lifted in air using Jack-No play should be there in tyre mtg

• Check for battery cable terminal loose

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual & by Hand feel-Battery Terminal Should be tight properly & clearance gap in joint

• Check for Decals/ Sticker Application

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-Area should be cleaned by ''Colin'' before fixing & Squeezy to be used for pasting

• Check for any Parts Missing/ wrong fitted

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-All parts to be fitted before roll off the machine

• Component dented/ damaged

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-No Dented/ Damaged Components to be fitted upon machine

• Check for overall welding on parts of the machine

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-No uneven welding bead, spatters, lack of fusion, undercut, blow holes, welding missing etc. defects should be there on parts of machine

• Check for overall paint quality of the machine

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-No defects i.e. Less paint, over spray, paint damage, pin hole, blisters, shade variation, run down, orange peel or any kind of paint defects should be there

• Check for overall workmanship upon cabin

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-No surface, structure & aesthetic related defects should be there in cabin

High Flow Functional Check

• High flow attachment

  Select

• Check high flow relief pressure - 175~185 bar ( By pressure gauge )

  OK

  NOT OK

  N/A

• Severity of defect?

  Orange

  Red

• Category of defects?

  Select

• Check high flow rate - 115~125 LPM ( By flow meter )

  OK

  NOT OK

  N/A

• Severity of defect?

  Orange

  Red

• Category of defects?

  Select

• Check high flow function by attaching loop hose- 5 Minutes operation by keeping loader arm and bucket stationary

  OK

  NOT OK

  N/A

• Severity of defect?

  Orange

  Red

• Category of defects?

  Select

Leakage Test

• Check for working of Water Sprinkler (Optional- To be fitted in Door Fitted Machines)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• In Dark Room of Testing Area Using UV Torch (Ultraviolet Torch)-Should not be Leak During Leak Test

• Check for coolant seepage on Radiator bottle pipe

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-No leakage/ Seepage Should be come

• Check for coolant seepage on Radiator Cap

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual-No leakage/ Seepage Should be come

• Check for Fuel Tank Leakage

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual & by Hand feel-Leakage/ Seepage should not be come from tank

• Check for Hydraulic tank leakage on Front, Rear, Top, Bottom, Upper Lower Welding Joints

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• In Dark Room of Testing Area Using UV Torch (Ultra Violet Torch)-Leakage/ Seepage should not be come from tank

• Check for Chain case on Front, Rear, Top, Bottom, Upper Lower Welding & Sealant Joints

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• In Dark Room of Testing Area Using UV Torch (Ultra Violet Torch)-No leakage/ seepage should be come from chain case

• Check for Sealant Uniformity & Cleaning on chain case sealing

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual on Ramp/ using sliding trolley-Sealant bead should be uniform

• Check for leakage from chassis bottom side cover plate

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• Visual & by Hand feel by Placing the Machine on Ramp In Testing Area Using UV Torch (Ultra Violet Torch)-Leakage/ Seepage should not be come from bottom cover

Seepage Test

• Check for Seepage of all Hydraulic Cylinders/ Valve Block/ Self Leveling Circuit/ Hose/ Tubes/ Adopter Joints

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• In Dark Room of Testing Area Using UV Torch (Ultra Violet Torch)-Seepage Test Should be OK after 24 Hours from Rectification of Leakage (If Any) During Seepage Test

Cylinder Testing

• Check for Leakage of Hydraulic Cylinders (Lift & Tilt, LHS & RHS)

  OK

  NOT OK

  N/A

• Category of defects?

  Select

• Severity of defect?

  Orange

  Red

• In Dark Room of Testing Area Using UV Torch (Ultra Violet Torch) Refer- SOP of leakage testing-Cylinder Test to be done with empty bucket for 25 Cycles, if found oil ring it would be acceptable (as lubrication), if found any droppage it has to be clean properly & will run for 100 cycles, if again it found a ring only it will be OK, if found any droppage defective cylinder has to be replaced with new one & again we have to start empty bucket testing procedure for verification

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