METRO PRE-DELIVERY INSPECTION

Title Page

2.0 Vehicle information

VIN NUMBER:
BODY NUMBER :
FLEET NUMBER:
KILOMETRES:
INSPECTION LOCATION:
- Volgren
- Rochedale
INSPECTED By:
FIRST INSPECTION DATE:
FINAL ACCEPTANCE DATE:
REGO:

External Inspections

3.1 Paint Work

Check colour scheme is as per Council's requirements.
Check workmanship, paint free from scratches or damage

3.2 Glazing

Check all glass is free from scratches or defects.
Check all Sikaflex joints to ensure neat and uniformity appearance.
Check all EMG exit decals are located on the correct window ( refer doc : $%#$%#$%).

3.3 Panelling

Check all side panels are scratch, dent and defect free .
Check alignment of panels against other surfaces.
Check opening and closing of each hatch/service compartment for correct latching and operation.

Metro OS Compartments

3.4 (1) Front service hatch

Check routing of all harness’ in and out of the compartment for security and contact points.
Check routing of all hoses in and out of the compartment for security and contact points.
Check general tidiness and condition of the compartment.
Washer bottle full / decal fitted
Wiper linkages secure and correctly installed
Tow pin fitted
Air charge point installed

3.5 OS (2) power steering compartment

Check routing of all harness’ in and out of the compartment for security and contact points.
Check routing of all hoses in and out of the compartment for security and contact points.
Check security and attachment of any insulation or fire protection material.
Check general tidiness and condition of the compartment.
Check fluid level is correct within sight glass.
Check routing and attachment of any fire suppression lines.

3.6 OS (3) Slow charge compartment

Check routing of all harness’ within the compartments are properly sealed, secured and protected against rubbing.
Check security and attachment of any insulation or fire protection material if fitted.
Check general tidiness and condition of the compartment.
Check reflective tape fitted to back of access door.

3.7 OS (4) Fire suppression compartment

Check routing of all harness’ within the compartments are properly sealed, secured and protected against rubbing
Check security and attachment of any insulation or fire protection material if fitted.
Check general tidiness and condition of the compartment.
Check routing and security of fire detection or suppression lines.
Check and confirm bottle gauge indicators green.
Check and record date of compliance tag.

3.8 OS (3 & 5) Traction motor compartments

Check routing of all harness’ within the compartments are properly sealed, secured and protected against rubbing.
Check security and attachment of any insulation or fire protection material if fitted.
Check general tidiness and condition of the compartment.
Check routing and security of fire detection or suppression lines.

3.9 OS (6) 24V battery compartment

Check 24V batteries are secure in cradle
Check quick release catches on cradle working correctly.
Check cradle safety catch is fitted and working. (if the catch is down the compartment door should not close and vehicle shouldn’t be able to move).
Check general tidiness and condition of the compartment.
Check routing of all harness’ within the compartments are properly sealed, secured and protected against rubbing.
Check battery isolation switch works

Metro NS Compartments

Metro OS Compartments

3.10 NS (1) air compressor compartment

•Check routing of all harness’ in and out of the compartment for security and contact points.
•Check routing of all hoses in and out of the compartment for security and contact points.
•Check security and attachment of any insulation or fire protection material.
•Check fluid level is correct within sight glass.
•Check routing and attachment of any fire suppression lines.
Record current operating hours

3.11 NS (2) heater compartment

•Check routing of all harness’ in and out of the compartment for security and contact points.
•Check routing of all hoses in and out of the compartment for security and contact points.
•Check security and attachment of any insulation or fire protection material.
•Check fluid level is correct within sight glass.
•Check routing and attachment of any fire suppression lines.

3.12 NS (3) fire extinguisher compartment

Check general tidiness and condition of the compartment.
Check fire extinguisher is fitted, and compliance plate date is correct.
Check and record compliance date

4.0 Tyres

4.0 Check tyre pressures

Ensure the tyres are within tolerances using the on board monitoring system

4.0 Check wheel stud tension set at 600 Nm

Front axle NS
Front axle OS
1st drive axle NS
1st drive axle OS
2nd drive axle NS
2nd drive axle OS
Rear steer axle NS
Rear steer axle OS

5.1 Underfloor inspection (front carriage)

Check routing of all harness and piping are properly sealed, secured and protected against rubbing
Check underfloor deadening for any unprotected or exposed areas.
Record front steer axle type plate data
Check condition of all steering linkages, joints, and threaded connections. Ensure steering components fasteners (steering gear/ angle drive) are fitted securely and are free from damage.
Check front axle air bags for leaks and signs of damage
Check front axle exhaust ports on any valves are free from paint / masking tape or under body sealer
Check front axle suspension levelling sensor is, free from obstructions, damage and that the cable is routed properly.
Record front drive axle plate data.
Check both axles and axle connections points are secure.
Check exhaust ports on any valves are free from paint / masking tape or under body sealer.

5.2 Underfloor inspection (second carriage)

Check routing of all harness’ and piping are properly sealed, secured and protected against rubbing
Check underfloor deadening for any unprotected or exposed areas.
Record 2nd drive axle type plate
Check the rear axle and axle connection points are secure
Check 2nd drive axle air bags for leaks and signs of damage.
Check exhaust ports on any valves are free from paint / masking tape or under body sealer
Check condition and mounting of the bellows.

5.3 Underfloor inspection (third carriage)

Check routing of all harness’ and piping are properly sealed, secured and protected against rubbing
Check underfloor deadening for any unprotected or exposed areas
Record rear steer axle type plate.
Check the rear steer axle connection points are secure.
Check the rear steer axle air bags for leaks and signs of damage.
Check any exhaust ports on any valves are free from paint / masking tape or under body sealer

6.1 Roof inspection (front carriage)

Check paint work on all surfaces and ensure its free from scratches and damage
Check all aerials are secured and free from damage
Check routing of all harness’ and piping are properly sealed, secured and protected against rubbing
Check that all access panels / hatches are secure and damage free.
Check condition and mounting of the bellows.

6.2 Roof inspection (second carriage)

Check paint work on all surfaces and ensure Its free from scratches and damage.
Check routing of all harness’ and piping are properly sealed, secured and protected against rubbing
Check that all access panels / hatches are secure and damage free.
Check routing of all harness’ and piping to ETS (operation of ETS is done during road testing.
Check condition and mounting of the bellows.

6.3 Roof inspection (third carriage)

Check paint work on all surfaces and ensure its free from scratches and damage.
Check routing of all harness’ and piping are properly sealed, secured and protected against rubbing.
Check that all access panels / hatches are secure and damage free.

7.0 External decal inspection

Check that all external decals are fitted in accordance with decal document ########

8.0 Internal inspection / Driver's compartment

8.1 Driver's locker

Check general tidiness and condition of the compartment.

8.2 Fire extinguisher compartment

Check general tidiness and condition of the compartment.
Fire Extinguisher is attached securely
Record extinguisher date

8.3 AC / Heater box compartment

Check general tidiness and condition of the compartment.
Check routing of all harness’ in and out of the compartment for security and pinch points.
Check routing of all harness’ and piping are properly sealed, secured and protected against rubbing

8.4 Dash binnacle

Check general tidiness and condition of the dash.
Check routing of all harness’ in and around dash area for security and pinch points.
Check button and switch configuration in accordance with specification.
Check installation of ticketing DCU

8.5 Driver's RH side console

Check general tidiness and condition of the dash.
Check button and switch configuration in accordance with specification.

8.6 Overhead CCTV compartment

Check general tidiness and condition of the compartment.
Check routing of all harness’ in and out of the compartment for security and pinch points.
Check attachment and security of equipment within the compartment

8.7 Rear of main electrical compartment

Check routing of all harness’ in and out of the compartment for security and pinch points.
Check general tidiness and condition of the compartment.
Check component identification decals are fitted
Check all circuit breaker and relays are fitted correctly and free from damage

8.8 Driver's seat

General condition of the seat cushions.
Check seat attachment to floor.
Check for full range of movement
Check all controls for functionality
Check seat belt for smooth easy operation
Is the seat belt red?

8.9 Driver's compartment door

Check general condition of the door and attaching surfaces
Check opening and closing mechanism from both sides

8.10 Manual wheelchair ramp

Manual wheelchair ramp fitted, and security attached

8.11 Flooring

General inspection of workmanship and compliance to build of the flooring within the driver’s compartment area.

8.12 Driver's compartment decals

Check and ensure decals are in accordance with DOC @#$%@#$

8.13 CCTV monitor and system

Check operation of CCTV operation via drivers monitor. (more detail required, once configuration has been finalised)

8.14 Driver's INDRA monitor

Check operation of Driver’s INDRA monitor (to be re- named and content added)

9.0 Internal Inspection ( Carriage 1)

9.1 Main electrical switchboard (carriage 1)

Check routing of all harness’ in and out of the compartment for security and pinch points.
Check general tidiness and condition of the compartment.
Check component identification decals are fitted
Check all circuit breaker and relays are fitted properly and free from damage.

9.2 Seating (carriage 1)

Check general condition of seat framing and cushion material
Check seat anchor points for correct attachment.
Check and ensure no sharp edges or finger traps.

9.3 Flooring (carriage 1)

Check floor installation for quality, defects, and compliance
Check any step treads for attachment and defects.

9.4 Stanchion (carriage 1)

Check all stanchion installations for quality, defects, and compliance.
Check anchor points for correct attachment.
Check and ensure no sharp edges or finger traps.
Check attachment of any bell press to stanchions.
Check installation of any modesty panels or parcel rakes.
Check installation of the (OBV) ticket readers

9.5 Passenger door 1 (carriage 1)

Check door installation for quality, defects, and compliance (Operational checks occur in section #####)

9.6 Side walls (carriage 1)

Check side wall installation for quality and any defects
Check attachment of bell press and grab handles.
Check window capping for quality and any defects.

9.7 Air conditioning ducts (carriage 1)

Check the panel installation for quality and any defects.
Open each panel to check the routing of all harness’ for quality, security, and pinch points
Check installation of light defuses.

9.8 Decals (carriage 1)

Check installation of decals and signage for quality and compliance against Doc ####

9.9 Articulation joint (carriage 1)

Check bellows installation for quality and defects
Check installation of floor plates for quality and defects.

10.0 Internal Inspection ( Carriage 2)

10.1 Seating (carriage 2)

Check general condition of seat framing and cushion material
Check seat anchor points for correct attachment.
Check and ensure no sharp edges or finger traps.

10.2 Flooring (carriage 2)

Check floor installation for quality, defects, and compliance
Check any step treads for attachment and defects.

10.3 Stanchion (carriage 2)

Check all stanchion installations for quality, defects, and compliance.
Check anchor points for correct attachment.
Check and ensure no sharp edges or finger traps.
Check attachment of any bell press to stanchions.
Check installation of any modesty panels or parcel rakes.
Check installation of the (OBV) ticket readers.

10.4 Passenger door 2 (carriage 2)

Check door installation for quality, defects, and compliance (Operational checks occur in section 13)

10.5 Side walls (carriage 2)

Check side wall installation for quality and any defects
Check attachment of bell press and grab handles.
Check window capping for quality and any defects.

10.6 Air conditioning ducts (carriage 2)

Check the panel installation for quality and any defects.
Open each panel to check the routing of all harness’ for quality, security, and pinch points
Check installation of light defuses.

10.7 Decals (carriage 2)

Check installation of decals and signage for quality and compliance against Doc ####

10.8 Articulation joint (carriage 2)

Check bellows installation for quality and defects
Check installation of floor plates for quality and defects.

11.0 Internal Inspection ( Carriage 3)

11.1 Seating (carriage 3)

Check general condition of seat framing and cushion material
Check seat anchor points for correct attachment.
Check and ensure no sharp edges or finger traps.

11.2 Flooring (carriage 3)

Check floor installation for quality, defects, and compliance
Check any step treads for attachment and defects.

11.3 Stanchion (carriage 3)

Check all stanchion installations for quality, defects, and compliance.
Check anchor points for correct attachment.
Check and ensure no sharp edges or finger traps.
Check attachment of any bell press to stanchions.
Check installation of any modesty panels or parcel rakes.
Check installation of the (OBV) ticket readers.

11.4 Passenger door 3 (carriage 3)

Check door installation for quality, defects, and compliance (Operational checks occur in section #####)

11.5 Side walls (carriage 3)

Check side wall installation for quality and any defects
Check attachment of bell press and grab handles.
Check window capping for quality and any defects.

11.6 Air conditioning ducts (carriage 3)

Check the panel installation for quality and any defects.
Open each panel to check the routing of all harness’ for quality, security, and pinch points
Check installation of light defuses.

11.7 Decals (carriage 3)

Check installation of decals and signage for quality and compliance against Doc ####

12.0 24V system washers

12.1 Windscreen washers

Check operation and coverage of the windscreen washers.

12.2 Windscreen wipers

Check operation and coverage of wipers on intermittent, slow, and fast speeds

12.3 Driver's blinds

Check operation of drivers front electrical blind (switch 11)
Check driver’s manual side blind for defects and smooth operation.

12.4 Driver's partition door

Check operation of dimmable partition door (switch 12)

12.5 Driver's compartment light

Check operation of driver’s compartment light. (switch 10)

12.6 Mirror heating

Check operation of mirror heaters (switch 13)
Check for tele-tale on instrument cluster

12.7 Windscreen heating

Check operation of windscreen heaters (switch 14)
Check for tele-tale on instrument cluster

12.8 Exterior doorstep lighting.

Check operation of passenger compartment lighting

12.9 Passenger compartment lighting

Check operation of passenger compartment lighting

12.10 Horn

Check operation of horn

12.11 Lamp Check

Check operation of all external lights
Which lights is not working

12.12 Rear vision cameras

Check installation of monitor arms and supporting structure
Check monitor operation

12.13 Emergency hammers

Individually remove each emergency hammer at a time checking for an MP3 message
Check that tele-tale appears on the instrument cluster

12.14 2-way radio

Check installation of 2-way radio
Check communication possible with NCC

12.15.1 Duress alarm

Advise NCC before conducting any duress or attack alarm tests
Check that once the duress buttons ( ####) are activated there is connection to NCC via 2-way radio

12.15.2 Attack alarm

Check that once the attack buttons (###) are activated there is connection to NCC via 2-way radio. The horn, headlights and destination signs are reading “Call police“

12.16 Emergency Evacuation system

Detailed to be added at later date

13.0 Doors

13.1 Driver's door / operational test

Check opening and closing of the door
Check tele-tale on instrument cluster

13.2 Driver's door / safety test 1

Whilst closing door place a dowel (35mm diameter) within the safety beam. Door reopens.
Check tele-tale on instrument cluster detects fault. 17.
Door resets after pressing button 17.

13.3 Driver's door / safety test 2

Press door button 17 to close driver’s door. Use force (Force meter) to prevent door closing, once 200N m is reached door should reopen
Check tele-tale on instrument cluster detects fault.
Door resets after pressing button 17.

14.1 First passenger door / operational test

Check opening and closing of the door
Check tele-tale on instrument cluster

14.2 First passenger door / safety test 1

Whilst closing door place a dowel (35mm diameter) within the safety beam. Door reopens.
Check tele-tale on instrument cluster detects fault.
Door resets after pressing button 18

14.3 First passenger door / safety test 2

Press door button 18 to close driver’s door. Use force (Force meter) to prevent door closing, once 200N m is reached door should reopen
Check tele-tale on instrument cluster detects fault.
Door resets after pressing button 18.
- Pass
- Major fault
- Minor fault
- Observation

15.1 Second passenger door / operational test

Check opening and closing of the door
Check tele-tale on instrument cluster

15.2 First passenger door / safety test 1

Whilst closing door place a dowel (35mm diameter) within the safety beam. Door reopens.
Check tele-tale on instrument cluster detects fault.
Door resets after pressing button 19

15.3 First passenger door / safety test 2

Press door button 19 to close driver’s door. Use force (Force meter) to prevent door closing, once 200N m is reached door should reopen
Check tele-tale on instrument cluster detects fault.
Door resets after pressing button 19.
- Pass
- Major fault
- Minor fault
- Observation

16.1 Third passenger door / operational test

Check opening and closing of the door
Check tele-tale on instrument cluster

16.2 Third passenger door / safety test 1

Whilst closing door place a dowel (35mm diameter) within the safety beam. Door reopens.
Check tele-tale on instrument cluster detects fault.
Door resets after pressing button 20

16.3 Third passenger door / safety test 2

Press door button 20 to close driver’s door. Use force (Force meter) to prevent door closing, once 200N m is reached door should reopen
Check tele-tale on instrument cluster detects fault.
Door resets after pressing button 20.
- Pass
- Major fault
- Minor fault
- Observation

17.0 All door operation / single button

Check all doors opening and closing using button 21.
Check tele-tale on instrument cluster.

18.0 Wheelchair ramp

18.1 Wheelchair ramp deployment

Ensure that something is in place to support the ramp once fully extended
Check first passenger doors partially close on ramp request
Check MP3 message is heard
Check first passenger doors fully open once ramp is deployed
Check tele-tale on the dash in present

18.2 Wheelchair ramp retraction

Check first passenger doors partially close on ramp request
Check MP3 message is heard
Check ramp fully retracts and the first passenger doors completely close.
Check tele-tale of dash is extinguished

19.0 Road Test

19.0 Road test

Before commencing any road test activities verify the vehicle is ready. Ensure all hatches / panels / access doors are closed locked and secured. Any lock out / tag out procedures have been completed.

19.1 Pre-departure checks

With the HV slow charge point (CCS2) connected ensure the vehicle cant not be moved.
With the HV slow charge point (CCS2) removed ensure the can be moved

19.2 Door interlocks / Haltbrake

Open driver’s door / Ensure interlock is activated and tele-tale on dash is present
Open first passenger doors / Ensure interlock is activated and tele-tale on dash is present
Open second passenger doors / Ensure interlock is activated and tele-tale on dash is present
Open third passenger doors / Ensure interlock is activated and tele-tale on dash is present
Open each side compartment door / Ensure interlock is activated and tele-tale on dash is present

19.3 Anti-roller away

Ensure vehicle is in a control position where these tests can be conducted safety .

Whilst seated in the driver's position , seat belt fastened and vehicle ready to drive .
- Traction on
-Park brake off.
- Forward direction selected.
Remove seat belt , audible message / buzzer should be heard as well as tele-tale on dash.
Repeat the test , this time having seat belt clipped in but not around your body. Lifting off body weight off seat should activate pressure switch in seat base and audible message / buzzer should be heard as well as tele-tale on dash.

19.4 Suspension

Check Kneeling function / Ensure interlock is activated and tele-tale on dash is present
Raise vehicle / Ensure tele-tale on dash is present

19.5 Departure

Dash free of any fault codes or error messages
Record codes / issues
Record kms prior to road test
Record state of charge (SOC) prior to road test
Record distance to travel ( DTG) prior to road test
Move vehicle forward and ensure brakes and steering react accordingly before departing facility.

19.6 AVAS (Acoustic vehicle alerting system)

Check that AVAS is working under 20 km/h (button 22)

19.7 Steering / handling

Vehicle handles and steers as expected
Vehicle bakes smoothly and handles as excepted under brakes

19.8 Acceleration / acceleration test

Vehicle is smooth under accelerations
Record acceleration time from 0 to 40kms
Record acceleration time from 0 to 60kms
Record acceleration time from 0 to 80kms

19.9 General inspections

Check for any rattles, squeaks or noises that shouldn’t be present
Replicate stop /start operation on BUSWAY. Open and close doors at platforms whilst ensuring CCTV images are correct (minimum 5 stops)
Check operation of HELP points
Check and ensure route maps and displays correspond with vehicles actual location and stops
Check PICS and designation signs are working correctly

19.10 HV (EOT) charging

Before applying park brake to start recharging , record the following
Record kms
Record state of charges (SOC)
Record time to charge (TTC)
Charge completed

19.11 Driver's AC

Check driver’s AC is working / adjustable / fan speeds
Record cabin Temp

19.12 Passenger carriage AC

Record Temperature in carriage 1
Record Temperature in carriage 2
Record Temperature in carriage 3

20.0 PDI Completed

PDI Completed and vehicle accepted for delivery Date:
(TFB) PDI conducted by:
Signature:
(HESS) PDI conducted by:
Signature:

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2.0 Vehicle information

3.1 Paint Work

3.2 Glazing

3.3 Panelling

Metro OS Compartments

3.4 (1) Front service hatch

3.5 OS (2) power steering compartment

3.6 OS (3) Slow charge compartment

3.7 OS (4) Fire suppression compartment

3.8 OS (3 & 5) Traction motor compartments

3.9 OS (6) 24V battery compartment

Metro NS Compartments

3.10 NS (1) air compressor compartment

3.11 NS (2) heater compartment

3.12 NS (3) fire extinguisher compartment

4.0 Tyres

4.0 Check tyre pressures

4.0 Check wheel stud tension set at 600 Nm

5.1 Underfloor inspection (front carriage)

5.2 Underfloor inspection (second carriage)

5.3 Underfloor inspection (third carriage)

6.1 Roof inspection (front carriage)

6.2 Roof inspection (second carriage)

6.3 Roof inspection (third carriage)

7.0 External decal inspection

8.0 Internal inspection / Driver's compartment

8.1 Driver's locker

8.2 Fire extinguisher compartment

8.3 AC / Heater box compartment

8.4 Dash binnacle

8.5 Driver's RH side console

8.6 Overhead CCTV compartment

8.7 Rear of main electrical compartment

8.8 Driver's seat

8.9 Driver's compartment door

8.10 Manual wheelchair ramp

8.11 Flooring

8.12 Driver's compartment decals

8.13 CCTV monitor and system

8.14 Driver's INDRA monitor

9.1 Main electrical switchboard (carriage 1)

9.2 Seating (carriage 1)

9.3 Flooring (carriage 1)

9.4 Stanchion (carriage 1)

9.5 Passenger door 1 (carriage 1)

9.6 Side walls (carriage 1)

9.7 Air conditioning ducts (carriage 1)

9.8 Decals (carriage 1)

9.9 Articulation joint (carriage 1)

10.1 Seating (carriage 2)

10.2 Flooring (carriage 2)

10.3 Stanchion (carriage 2)

10.4 Passenger door 2 (carriage 2)

10.5 Side walls (carriage 2)

10.6 Air conditioning ducts (carriage 2)

10.7 Decals (carriage 2)

10.8 Articulation joint (carriage 2)

11.1 Seating (carriage 3)

11.2 Flooring (carriage 3)

11.3 Stanchion (carriage 3)

11.4 Passenger door 3 (carriage 3)

11.5 Side walls (carriage 3)

11.6 Air conditioning ducts (carriage 3)

11.7 Decals (carriage 3)

12.1 Windscreen washers

12.2 Windscreen wipers

12.3 Driver's blinds

12.4 Driver's partition door

12.5 Driver's compartment light

12.6 Mirror heating

12.7 Windscreen heating

12.8 Exterior doorstep lighting.

12.9 Passenger compartment lighting

12.10 Horn

12.11 Lamp Check

12.12 Rear vision cameras