MHI Evol Operator Maintenance.

• Conducted on:

  Date

• Prepared by:

• Crew members

• PMI Start Time:

  Date

Instructions

• Please take 'before' and 'after' photographs if appropriate to show work completed.

Safety

• Lock out/tag out in place?

  Done

  Not Done

• Why was lock out/tag out not carried out?

• Ensure all personnel are wearing the appropriate PPE (gloves, masks, glasses, protective overalls etc).

1) Pre Feeder

• 1.1) Clean area & remove all waste. Frequency: 1W

  Completed

  Not Done

  Not Required

• 1.2) Clean chains & lubricate. Lubricate with chain oil. Frequency: 1W

  Completed

  Not Done

  Not Required

• 1.3) Clean all sensors with a dry cloth. Frequency: 1W

  Completed

  Not Done

  Not Required

• 1.4) Apply grease to all grease nipples. Use EP2 grease. Frequency: 2W

  Completed

  Not Done

  Not Required

• 1.5) Check all belts for damage or wear. Frequency: 1W

  Completed

  Not Done

  Not Required

2) Feed End

• Feed (infeed)

  

• 2.1) Grease all shafts & bearings. Use EP1 grease only. Frequency: 1W

  Completed

  Not Done

  Not Required

• 2.2) (Inside the feed unit) Remove any dust from the brushes that clean the board before it enters the print unit & clean vacuum extraction unit. Frequency: 1W

  Completed

  Not Done

  Not Required

• Lateral shafts & guides

  

• 2.3) Spray all lateral shafts & guides with LPS spray & clean off with a cloth. Frequency: 1W

  Completed

  Not Done

  Not Required

• 2.4) Check condition of all feed wheels, replace if needed. Frequency: 2W

  Completed

  Not Done

  Not Required

• Feed (exit)

  

• 2.5) Remove all waste and debris from the feed rollers. Frequency: 1W

  Completed

  Not Done

  Not Required

• 2.6) Apply grease to all greasing points. Use EP1 grease only. Frequency: 1W

  Completed

  Not Done

  Not Required

• 2.7) Check condition of the top & bottom feed rollers, reporting any defects. Frequency: 1W

  Completed

  Not Done

  Not Required

3) Print Units - PU1

• 3.1) PU1 - Clean outer print unit cover. Frequency: 1W

  Completed

  Not Done

  Not Required

• 3.2) PU1 - Clean print cylinder & spill tray. Frequency: 1W

  Completed

  Not Done

  Not Required

• 3.3) PU1 - Check condition of doctor blades & end seals. Replace if necessary. Frequency: 1W

  Completed

  Not Done

  Not Required

• 3.4) PU1 - Clean print chamber. Frequency: 1W

  Completed

  Not Done

  Not Required

4) Print Units - PU2

• 4.1) PU2 - Clean outer print unit cover. Frequency: 1W

  Completed

  Not Done

  Not Required

• 4.2) PU2 - Clean print cylinder & spill tray. Frequency: 1W

  Completed

  Not Done

  Not Required

• 4.3) PU2 - Check condition of doctor blades & end seals. Replace if necessary. Frequency: 1W

  Completed

  Not Done

  Not Required

• 4.4) PU2 - Clean print chamber. Frequency: 1W

  Completed

  Not Done

  Not Required

5) Print Units - PU3

• 5.1) PU3 - Clean outer print unit cover. Frequency: 1W

  Completed

  Not Done

  Not Required

• 5.2) PU3 - Clean print cylinder & spill tray. Frequency: 1W

  Completed

  Not Done

  Not Required

• 5.3) PU3 - Check condition of doctor blades & end seals. Replace if necessary. Frequency: 1W

  Completed

  Not Done

  Not Required

• 5.4) PU3 - Clean print chamber. Frequency: 1W

  Completed

  Not Done

  Not Required

6) Print Units - PU4

• 6.1) PU4 - Clean outer print unit cover. Frequency: 1W

  Completed

  Not Done

  Not Required

• 6.2) PU4 - Clean print cylinder & spill tray. Frequency: 1W

  Completed

  Not Done

  Not Required

• 6.3) PU4 - Check condition of doctor blades & end seals. Replace if necessary. Frequency: 1W

  Completed

  Not Done

  Not Required

• 6.4) PU4 - Clean print chamber. Frequency: 1W

  Completed

  Not Done

  Not Required

7) Slotting Unit

• Bronze gear

  

• 7.1) Clean and grease the bronze gear. Frequency: Twice weekly

  Completed

  Not Done

  Not Required

• 7.2) Clean and grease the in/out gear. Use EP1 grease only. Frequency: Twice weekly

  Completed

  Not Done

  Not Required

• Slotter spline shaft

  

• 7.3) Clean and lubricate the spline shaft. Use LPS lubrication spray. Frequency: Twice weekly.

  Completed

  Not Done

  Not Required

• Creasing anvils/profiles

  

• 7.4) Check condition of all creasing anvils and profiles. Frequency: 1M

  Completed

  Not Done

  Not Required

• Slotting section shafts

  

• 7.5) Clean all Slotting section shafts and lubricate. Use LPS lubrication spray. Frequency: 1W

  Completed

  Not Done

  Not Required

• 7.6) Clean all sensors with a dry cloth. Frequency: 1W

  Completed

  Not Done

  Not Required

• Waste belt

  

• 7.7) Clean all waste from the waste conveyor and check condition of waste belt. Report any defects found. Frequency: 1W

  Completed

  Not Done

  Not Required

8) Die Cut Unit

• Shaft & pull rollers

  

• 8.1) Clean all shafts and pull rollers. Use LPS lubrication spray. Frequency: 1W

  Completed

  Not Done

  Not Required

• Anvil covers

  

• 8.2) Check condition of anvil covers. Rotate or skim. Refer to list at machine. Frequency: 1W

  Completed

  Not Done

  Not Required

• Grinding tool

  

• 8.3) Check condition of grinding tool. Remove any dust or debris and check cutter. Frequency: 1W

  Completed

  Not Done

  Not Required

9) Glue Section

• Glue gun unit

  

• 9.1) Clean glue guns and remove all dry glue. Clean the waste glue tray. Frequency: 1W

  Completed

  Not Done

  Not Required

• 9.2) Clean camera lens with a dry cloth. Frequency: 1W

  Completed

  Not Done

  Not Required

10) Folding Section

• Folding rails & tracks

  

• 10.1) Blow all waste and debris from inside the folding rails. Frequency: 1W<br>Clean all sensors with a dry cloth. Frequency: 1W<br>Remove all waste from folding rail tracks. Frequency: 1W

  Completed

  Not Done

  Not Required

• Entrance & exit shafts

  

• 10.2) Clean all shafts at the entrance and exit of the folding section, then lubricate. Use LPS lubrication spray. Frequency: 1W

  Completed

  Not Done

  Not Required

• Folding belts

  

• 10.3) Check condition of ALL folding belts and report any defects found. if needed/possible change the belts. Frequency: 1W<br>Clean all sensors with a dry cloth. Frequency: 1W

  Completed

  Not Done

  Not Required

11) Counter Ejector

• Counter ejector

  

• 11.1) Remove all dust, debris & waste from the counter/ejector. Frequency: 1W

  Completed

  Not Done

  Not Required

• 11.2) Check condition of belts & conveyors. Report any defects. Frequency: 1W

  Completed

  Not Done

  Not Required

• 11.3) Check all front stop cushions and replace if necessary. Frequency: 1M

  Completed

  Not Done

  Not Required

12) Corrpal Stacker

• 12.1) Remove all dust, debris & waste from the Corrpal stacker. Frequency: 1W

  Completed

  Not Done

  Not Required

• 12.2) Check condition of belts and rollers. Frequency: 1W

  Completed

  Not Done

  Not Required

• 12.3) Check slip sheet dispensers and tie grabber. Frequency: 1W

  Completed

  Not Done

  Not Required

13) General

• 13.1) Grease all greasing nipples throughout the machine. Frequency: 1W<br>Starting at the feed end and working your way down the machine.

  Completed

  Not Done

  Not Required

• 13.2) Clean and sweep all the machine surrounding area. Frequency: 1W<br>This includes the drive side of the machine.

  Completed

  Not Done

  Not Required

• 13.3) Check all slotting knives male/female. Replace if necessary. Frequency: 1M

  Completed

  Not Done

  Not Required
14) Additional tasks done

• Additional task or corrective completed (attach picture if needed).

15) Correctives to do

• Brief description of corrective and area on machine (create action to be done here using 'Action' button). Attach picture if needed.

• Can this corrective be done whilst machine is running?

  Can be done whilst running

  Has to be done whilst stopped

  Not sure?

16) Safety Issues noted

• Detail of any safety issues noted whilst performing maintenance (create actions to be done here using 'Action' button and attach picture if needed.

17) Hand Back Check List

• Housekeeping - Ensure that all tools and equipment have been removed and/or replaced onto shadow boards and the area is clean & tidy.

  Done

  Not Done

• Safety Guards - Ensure that all guards are refitted and secured correctly.

  Done

  Not Done

• Machine Start Up - Removal of lock out/tag out devices and carry out power up procedure.

  Done

  Not Done

• Safety Systems - Test operation of all emergency stop buttons, light barriers etc.

  Done

  Not Done

18) PMI Sign Off (end of maintenance slot)

• PMI End Time:

  Date

• Sign Off - Machine Team Leader - (print name & signature):

  Sign

• Sign Off - Shift/Cell Leader - (print name & signature):

  Sign