Information
-
Document No.
-
Audit Title
-
Conducted on
-
Prepared by
Sort
-
Are there excess supplies and equipment present?
-
Are work areas cluttered (this includes pick cart work areas)?
Systematic Organization
-
Is product in correct locations (part on correct shelf, product in correct composite)?
-
Are items placed in marked locations, i.e. pallet jacks, garbage cans, supplies, etc.?
-
Are supplies within posted min/max requirements?
-
Are shelves organized (boxes closed, one box open at a time, no trash present)?
-
Are employees following work instructions?
Shine
-
Are floors clear of dirt and debris?
-
Is equipment clean and organized?
-
Are cleaning supplies accessible?
-
Is signage in good condition?
-
Are employees addressing cleanliness issues as they see them?
-
Is pallet wrap hanging from the racks?
Simplify and Standardize
-
Are ISO work instructions available via computer?
-
Are supplies readily accessible?
-
Are pallets stacked over 6' and one row deep?<br>
-
Is work left incomplete (previous day product left out, etc)?
-
Are employees dressed in Fastenal apparel?
-
Are proper forms being utilized (ladder, lift and harness inspections, battery sheets, etc.)?
Sustain
-
Do employees know ISO and 6S practices?
-
Are previous audit results posted?
-
Have issues from previous audit been corrected?
Safety
-
Are fire exits and extinguishers accessible?
-
Are employees using proper PPE, i.e. gloves in rod and strut, steel toes on docks, eye protection in tool repair, etc.?
-
Is the department free of trip hazards?
-
Are safety guards in use (cage doors, mezzanine gates, machine guards, dock chains, etc.)?
-
Are employees using caution around machines?
-
Are employees adhering to cell phone and radio policy?
-
Are pallets and composites laying flat and stacked securely and neatly?
-
Are proper lifting procedures being observed?
-
Are pallets that are in use in good condition?
-
Are dock chains in use where applicable?
-
Are conveyor controls being blocked?
-
Are junction boxes clear for 36"?
Forklift
-
Are only trained employees operating equipment?
-
Are employees sounding horns at intersections?
-
Are employees using reverse appropriately when carrying large loads?
-
Are forklifts left only in appropriate areas?