Monthly 180 Plant GMP Inspection Form (Version 1)

• Conducted on

  Date

• Prepared by: Cross function inspection team strongly recommended (Quality, Department management, Operators, etc.).

• Location
  Address

Pest Control

• Doors have proper door sweeps to prevent pests from entering the building.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• Traps are checked and documented on a scheduled basis to ensure sufficient tracking of pests.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• No clutter interior or exterior of the building that could potentially become a pest harborage area (old product, idle equipment, open-ended pipes, clutter).

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• No evidence of pest activity (droppings, feathers, cob-webbing, insect trails, etc.).

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• Hoses and piping are capped off and stored off the floor to prevent any harborage areas for pests.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

Housekeeping/GMP

• Hoses are picked up off of the floor and on designated reels to prevent trip hazard in the area.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• Trash cans/dumpsters/carts are emptied frequently to prevent any odors or insect activity.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• Appropriate PPE is provided and being used, and employees are following GMP.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• There is no standing water/old product in the area, which prevents any odors or insect activity.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• Plant personnel has ensured there are no oil leaks, or any other leaks, on equipment that could potentially be a food safety risk.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• All chemicals and lubricants are being stored in the proper cabinet (locked) and not out in the department when not in use.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• There is no evidence of food/drink, or tobacco being used in the area. Water bottles must be thrown away.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• All product storage tanks are properly labeled and legible (confined space, product name, tank name, etc.). Also, tanks are in good repair, clean, and closed.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• There is no idle equipment other than equipment staged to use. Also, no stacks of un-used pallets in the area.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• Ancillary areas (restrooms, locker rooms, etc.) are clean, free of trash and debris, walls and floors wiped down.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

Building Structure

• The lighting is in good repair and adequate throughout the department.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• The stairs, walls, floors, and other structures in the department are in good repair. (Includes inspection of exposed concrete and carbon steel)

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• The department is free of peeling paint in all areas.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• All doors are in good repair and are able to close.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• All glass throughout the department is intact.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• All overheads and overhead piping is clean and free of debris.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

Tools/Secondary Container

• All tools are being stored properly on their shadow board or designated area.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• Tools used for cleaning and job tasks are clean and ready to use.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• Secondary storage containers (buckets, product contact tools, and waste containers included) are clean and labeled for what they are being used for.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• Any gaskets/seals and product contact parts used for maintenance or plant activity, are clean, stored properly, and not on the floor.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection

• Maintenance and/or contracting group has cleaned up any tools or materials after working on equipment.

  Select Meets Minor Significant Gap Food Safety Risk See Department Glass Inspection

  • Meets
  • Minor
  • Significant Gap
  • Food Safety Risk
  • See Department Glass Inspection