0 - No evidence of applied system meeting BGC Standards or Legislative requirements 1 - There is evidence that an attempt to meet requirements has been made 2 - There is evidence that the requirements are mostly met. 3 - All requirements are met to BGC and legislative requirements 0 - 2 CORRECTIVE ACTION IS REQUIRED
3 - NO CORRECTIVE ACTION IS REQUIRED
NOTE: Timeframe for completion to be assessed in accordance to risk
Section 1 <> PEOPLE ITEMS
PPE – use, condition and availability
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Check current isolations for correct use
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Check current jobs for tool selection
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Check Danger tags for correct use
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Check Out of Service tags for correct use
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Condition of selected tools
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Work posture
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Correct lifting techniques
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Work practices
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Correct use of hazardous substances
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Wheel chocks being used (if applicable)
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Section 2 <> SAFETY ITEMS
Machine guarding – secured where applicable
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
JHA’s being used
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Fire extinguishers – tags current
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Fire hoses - unobstructed
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Exits unobstructed
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Tags – visible & available
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Electrical leads – tags current
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Emergency shower – tested
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Eyewash station - tested
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Section 3 <> ENVIRONMENTAL
Oil spills
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Rubbish bins, not overflowing
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Drains, flowing freely & no strong odours
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Waste management – hydrocarbons & filters
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Wash down pad, area tidy
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Section 4 <> OFFICES
Service board up to date
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
General housekeeping
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Paperwork completed
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Job numbers in
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
First aid kit located and fully stocked
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
First aid kit clean
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
First aid officers identified
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Electrical tags are in date
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Air conditioner filters are clean
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
5.0 CRIB ROOM AND AMENITIES
Section 5 <> CRIB ROOM AND AMENITIES
General housekeeping
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Benches are clean
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Fridge clean and tidy
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Only food and beverages stored in fridge
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Electrical tags in date
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
No overflowing bins
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
No strong odor’s
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Air conditioner filters are clean
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Check integrity of water tank & plumbing
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Section 6 <>STORE
General housekeeping
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Stacking and storage
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Hazardous substances stored correctly
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
MSDS available
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Shelves and bins tidy
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Benches tidy
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Signage
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Air conditioner filters are clean
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Arc-air gouger, ensure hose tails are non metallic
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Section 7 <> BULK TANKS
General housekeeping
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Check bunding for leaks
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Bunding empty & clear of vegetation
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Signage
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Access clear
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Fire extinguishers – tags current
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Ladder, walkways and handrails
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Check integrity of tanks & pipework
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Section 8 <> BATTERY SHED
General housekeeping
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Signage
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Stacking and storage
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
PPE
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Fire extinguishers – tags current
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Ventilation and lighting
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Electrical leads, equipment and tagging
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Check operation of Safety shower/eye wash
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Section 9 <>BOILY BAY
General housekeeping
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Lines and leads neatly stored when not in use
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Benches tidy
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Welders operational & current test tag
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Shelves and bins tidy
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Screens in good condition and in place where required
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Flashback arrestors used at both the regulator and the gauges
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Gas bottles secure
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Flint gun used for igniting
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Fire extinguisher in place as required
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Earth clamp as close to the weld area as possible
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Protection devices in use for other plant/equipment
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
VRD on welding equipment
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Cable, leads and hoses condition
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Air conditioner filters are clean
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Arc-air gouger, ensure hose tails are non metallic
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Section 10 <> WORKSHOP
General housekeeping
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Walkways are clear
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Laydown areas are tidy
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Stacking and storage
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Cranes/gantry – SWL displayed
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Cranes/gantry in good working order
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Slings & chains neatly stored
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Gas storage
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Compressor – weekly inspections completed
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Compressor – air bled from tank
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Compressor electrical tag current
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Hydraulic Power pack for condition including hoses and fittings
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Fire extinguishers – tags current
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Air hose condition, fittings and safety clips
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Lighting
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Electrical leads, equipment and tagging
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Pedestal grinders – wheels dressed correctly, guards in place
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Workshop tooling – copper hammers, chicken bars
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Ladders in good working order and recorded on ladder register
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Air conditioner filters are clean
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Section 11 <> YARD
General housekeeping
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Steel racks tidy – no overhangs
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
GET & buckets neatly organized
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Items that can be tipped are chocked
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Stacking and storage
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Filter storage – neat
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Section 12 <> WASHDOWN PAD
General housekeeping
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Operation of high pressure cleaner
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Oil water separator
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Electrical leads, equipment and tagging
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Fire extinguishers – tags current
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Condition of hoses
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Check integrity of tank & pipework
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Actions are to be entered into the Cintellate database with documented evidence attached upon completion
13.0 FLAMMABLE MATERIALS STORAGE
Section 13 <> FLAMMABLE MATERIALS STORAGE
General housekeeping
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Ventilation and lighting
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
MSDS available
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Free of caustic material
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Section 14 <> HOSE CONTAINER
General housekeeping
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Condition of cut off saw
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Electrical leads, equipment and tagging
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Fire extinguishers – tags current
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Condition of exhaust fan
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Condition of hose crimping press
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
Storage of hoses
0 - No Evidence
1 - An attempt to meet requirements.
2 - Some evidence, mostly met
3 - All requirements met.
link copied
Jason McLean
Monthly Hazard Inspection Workshop (BMS+Arrium)
Workshop Inspection checklist
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