MP-ELEC-022 (Software test)

Title Page

Conducted on
Prepared by
MP-ELEC-022
Location - SHED?
Before You Start
• The information included in this document is intended for experienced personnel familiar with this type of equipment.
• If there are any questions regarding the information provided or the application of the provided information, please contact, aftersales@terex.com
• Operation and maintenance of the machine must be done in accordance with the instructions in the operation manual for the machine.
• WHEN CARRYING OUT MAINTENANCE OR ADJUSTMENT THE FOLLOWING PROCEDURE MUST BE FOLLOWED
• Ensure the plant is empty of material
• Place appropriate maintenance warning sign.
• Ensure the machine is in a safe and controlled area
• Never work alone.
FOLLOW ALL SAFETY PRECAUTIONS AS OUTLINED IN THE OPERATOR’S MANUAL.

General Information

Date
Machine Type & Tier:
Machine Serial Number:
PDM Software Version:
PLC Software Version:
Panel Serial Number:
Panel MK Number:
Tested By:
Reason for testing:
 Ensuring the initial software works.
 Making sure the changes to the software hasn’t impacted anything within the machine’s functionality.
 Ensuring that all the main safety features of the machine are still functional.
Brief description of software change:

Test

Tests Carried Out:

Emergency Stop Button Tests
Test Function: E-Stop Test Test Steps: 1 Activate/Press E-Stop on Machine 2 Key Panel on 3 Crank/Activate the Engine Expected Result: 1 E-Stop Alarms 2 Engine won’t crank Add Note For Actual Result Achieved:
Test Function: E-Stop Test Test Steps: 1 Re-Set E-Stop on the machine 2 Crank/Activate the Engine Expected Result: 1 E-Stop alarm Clears 2 Engine won’t crank Add Note For Actual Result Achieved:
Test Function: E-Stop Test Test Steps: 1 Key Panel Off 2 Re-Set the E-stop 3 Key Panel on 4 Crank/Activate the Engine 5 Press the E-Stop Button Expected Result: 1 E-Stop Alarms 2 Engine shuts down Add Note For Actual Result Achieved:
Test Function: E-Stop Test Test Steps: 1 Re-Set the E-stop 2 Crank/Activate the Engine Expected Result: 1 E-Stop Alarm Clears 2 Engine won’t crank Add Note For Actual Result Achieved:
Umbilical Machine Stop Tests (NOTE: Ensure Key Panel Off and Re-set E-Stop before continuing)
Test Function: Machine-Stop Test Test Steps: 1 Activate/Press Machine-Stop on Umbilical 2 Key Panel on 3 Crank/Activate the Engine Expected Result: 1 Umbilical Stop Alarms 2 Engine wont crank Add Note For Actual Result Achieved:
Test Function: Machine-Stop Test Test Steps: 1 Re-Set Machine-Stop on the Umbilical 2 Crank/Activate the Engine Expected Result: 1 Umbilical Stop Alarm Clears 2 Engine won’t crank Add Note For Actual Result Achieved:
Test Function: Machine-Stop Test Test Steps: 1 Key Panel Off 2 Re-Set the Machine-Stop on the Umbilical 3 Key Panel on 4 Crank/Activate the Engine 5 Press the E-Stop Button Expected Result: 1 Umbilical Stop Alarms 2 Engine shuts down Add Note For Actual Result Achieved:
Test Function: Machine-Stop Test Test Steps: 1 Re-Set the Machine-Stop on the Umbilical 2 Crank/Activate the Engine Expected Result: 1 Umbilical Stop Alarm Clears 2 Engine won’t crank Add Note For Actual Result Achieved:
Radio Stop Tests (NOTE: Ensure Key Panel Off and Re-set Machine Stop on Umbilical before continuing) if the Radio is Installed
Test Function: Radio Stop Test Test Steps: 1 Key Panel Off 2 Re-Set Radio Stop 3 Key Panel on 4 Crank/Activate the Engine 5 Press the E-Stop Button Expected Result: 1 Radio Stop Alarms 2 Engine shuts down Add Note For Actual Result Achieved:
Test Function: Radio Stop Test Test Steps: 1 Re-Set Radio Stop 2 Crank/Activate the Engine Expected Result: 1 Radio Stop Alarm Clears 2 Engine won’t crank Add Note For Actual Result Achieved:
Hydrualic Oil Level Sensor Tests (NOTE: Ensure Key Panel Off and Re-set Radio Stop before continuing)
Test Function: HYD oil Sensor Test Test Steps: 1 Key Panel on 2 Crank/Activate the Engine 3 Disconnect HYD oil level Expected Result: 1 Hydraulic oil level alarms 2 Engine shuts down Add Note For Actual Result Achieved:
Test Function: HYD oil Sensor Test Test Steps: 1 Crank/Activate the Engine Expected Result: 1 Hydraulic oil level alarms 2 Engine won’t crank Add Note For Actual Result Achieved:
Umbilical Track Enabled Before Countdown Tests (NOTE: Ensure Key Panel Off and Reconnect HYD oil level before continuing)
Test Function: Umbilical Track Enabled before countdown Test Test Steps: 1 Key Panel on 2 Crank/Activate the Engine 3 Enter Tracking Page 4 Select Umbilical option 5 Enable Tracks 6 Press any Track button on the umbilical before the 7 second countdown has elapsed. Sub-Test Steps: 7 After step 6 repeat the same step on each of the track buttons on the umbilical. Expected Result: 1 Countdown Timer Restarts Add Note For Actual Result Achieved:
Test Function: Umbilical Track Enabled before countdown Test Test Steps: 1 Key Panel on 2 Crank/Activate the Engine 3 Enter Tracking Page 4 Select Umbilical option 5 Enable Tracks 6 Press any Track button on the radio before the 7 second countdown has elapsed. Sub-Test Steps: 7 After step 6 repeat the same step on each of the track buttons on the Radio. Expected Result: 1 Nothing Add Note For Actual Result Achieved:
Radio Track Enabled Before Countdown Tests (NOTE: in this test deselect the UMBILICAL and enable track with RADIO)
Test Function: Radio Track Enabled before countdown Test Test Steps: 1 Key Panel on 2 Crank/Activate the Engine 3 Enter Tracking Page 4 Select Radio option 5 Enable Tracks 6 Press any Track button on the Radio before the 7 second countdown has elapsed. Sub-Test Steps: 7 After step 6 repeat the same step on each of the track buttons on the Radio. Expected Result: 1 Countdown Timer Restarts Add Note For Actual Result Achieved:
Test Function: Radio Track Enabled before countdown Test Test Steps: 1 Key Panel on 2 Crank/Activate the Engine 3 Enter Tracking Page 4 Select Radio option 5 Enable Tracks 6 Press any Track button on the umbilical before the 7 second countdown has elapsed. Sub-Test Steps: 7 After step 6 repeat the same step on each of the track buttons on the Umbilical. Expected Result: 1 Nothing Add Note For Actual Result Achieved:
Umbilical/Radio Track Enabled After Countdown Tests
Test Function: Umbilical Track Enabled after countdown Test Test Steps: 1 Key Panel on 2 Crank/Activate the Engine 3 Enter Tracking Page 4 Select Umbilical option 5 Enable Tracks 6 Press any Track button on the radio after the 7 second countdown has elapsed. Sub-Test Steps: 7 After 6 repeat the same step on each of the track buttons on the radio. Expected Result: 1 Nothing Add Note For Actual Result Achieved:
Test Function: Radio Track Enabled after countdown Test Test Steps: 1 Key Panel on 2 Crank/Activate the Engine 3 Enter Tracking Page 4 Select Radio option 5 Enable Tracks 6 Press any Track button on the Umbilical before the 7 second countdown has elapsed. Sub-Test Steps: 7 After 6 repeat the same step on each of the track buttons on the umbilical. Expected Result: 1 Nothing Add Note For Actual Result Achieved:
Testing to track a Machine in TEST mode
NOTE: NOT APPILICAPBLE TO PLCs CR721xS
NOTE: PLEASE ENSURE WHEN TEST COMPLETED JUMPER IS PLACED BACK INTO ORGINAL POSITION
JUMPER IN THE RUN POSITION
JUMPER IN THE TEST POSITION
Test Function: PLC TEST / RUN Mode Function Test Steps: 1 Place the PLC into download mode (move Jumper between “24V” terminal & terminal “24”) 2 Key Panel ON 3 Crank/Activate the Engine 4 Enter Tracking Page 5 Select Umbilical 6 Enable Tracks Expected Result: 1 Machine will not crank Add Note For Actual Result Achieved:
Umbilical & Track Enabled After Countdown Tests
(NOTE: This test will assess the functionality based off the buttons pressed)
Test Function: Tracking the Machine with the Umbilical Test Test Steps: 1 Key Panel On 2 Crank/Activate the Engine 3 Enter the Tracking Page 4 Select Umbilical 5 Enable Tracks 6 Wait for the 7 second Countdown Sub-Test Steps: 7 Press/Hold the Forward in Low Speed Button Expected Result: 1 Machine tracks as expected Add Note For Actual Result Achieved:
Test Function: Tracking the Machine with the Umbilical Test Test Steps: 1 Key Panel On 2 Crank/Activate the Engine 3 Enter the Tracking Page 4 Select Umbilical 5 Enable Tracks 6 Wait for the 7 second Countdown Sub-Test Steps: 7 Press/Hold the Reverse in Low Speed Button Expected Result: 1 Machine tacks as expected Add Note For Actual Result Achieved:
Test Function: Tracking the Machine with the Umbilical Test Test Steps: 1 Key Panel On 2 Crank/Activate the Engine 3 Enter the Tracking Page 4 Select Umbilical 5 Enable Tracks 6 Wait for the 7 second Countdown Sub-Test Steps: 7 Press/Hold the Forward in Fast Speed Button. Expected Result: 1 Machine tacks as expected Add Note For Actual Result Achieved:
Test Function: Tracking the Machine with the Umbilical Test Test Steps: 1 Key Panel On 2 Crank/Activate the Engine 3 Enter the Tracking Page 4 Select Umbilical 5 Enable Tracks 6 Wait for the 7 second Countdown Sub-Test Steps: 7 Press/Hold the Reverse in Fast Speed Button. Expected Result: 1 Machine tacks as expected Add Note For Actual Result Achieved:
Radio & Track Enabled After Countdown Tests
(NOTE: This test will assess the functionality based off the buttons pressed)
Test Function: Tracking the Machine with the Radio Test Test Steps: 1 Key Panel On 2 Crank/Activate the Engine 3 Enter the Tracking Page 4 Select Radio 5 Enable Tracks 6 Wait for the 7 second Countdown Sub-Test Steps: 7 Press/Hold the Forward in Low Speed Button. Expected Result: 1 Machine tacks as expected Add Note For Actual Result Achieved:
Test Function: Tracking the Machine with the Radio Test Test Steps: 1 Key Panel On 2 Crank/Activate the Engine 3 Enter the Tracking Page 4 Select Radio 5 Enable Tracks 6 Wait for the 7 second Countdown Sub-Test Steps: 7 Press/Hold the Reverse in Low Speed Button. Expected Result: 1 Machine tacks as expected Add Note For Actual Result Achieved:
Test Function: Tracking the Machine with the Radio Test Test Steps: 1 Key Panel On 2 Crank/Activate the Engine 3 Enter the Tracking Page 4 Select Radio 5 Enable Tracks 6 Wait for the 7 second Countdown Sub-Test Steps: 7 Press/Hold the Forward in Fast Speed Button. Expected Result: 1 Machine tacks as expected Add Note For Actual Result Achieved:
Test Function: Tracking the Machine with the Radio Test Test Steps: 1 Key Panel On 2 Crank/Activate the Engine 3 Enter the Tracking Page 4 Select Radio 5 Enable Tracks 6 Wait for the 7 second Countdown Sub-Test Steps: 7 Press/Hold the Reverse in Fast Speed Button. Expected Result: 1 Machine tacks as expected Add Note For Actual Result Achieved:
Radio Low Battery Check Test
Test Function: Confirm radio outputs turn off on low battery Test Steps: 1 Navigate to radio diagnostic page (running engine not necessary) 2 Hold on any track directional button/paddle 3 Confirm relevant LED lights on screen 4 Remove battery from handset with directional button still pressed Expected Result: 1 LED on screen should turn off as soon as battery is unplugged Add Note For Actual Result Achieved:
Screen Navigation Check Test
Test Function: Checking For Screen Navigation errors Test Steps: 1 Key Panel On 2 Check Through EVERY Page to confirm that all icons, decals, and other features are correct based on machines BRAND 3 Crank/Activate the Engine 4 Repeat step 2 to check if ALL the pages are correct when engine is active Expected Result: 1 Pages should all be correct as per BRAND Add Note For Actual Result Achieved:
Engineer Signature

MP-ELEC-022 (Software test)

Go digital today!

Convert your paper checklists into digital forms

Tests Carried Out:

Related checklists

MP-ELEC-022 (Software test)

Free MP-ELEC-022 (Software test) Checklist

Go digital today!

Convert your paper checklists into digital forms

Tests Carried Out:

Related checklists