MRF Operations Report V1.1

Information

Unit:
Branch:
Date and time:
Location:
Document number:

General

ABN 24 310 025 910

Cairns Regional Council
119-145 Spence Street
Cairns QLD 4870

MRF Operations

Implement monitor and review workplace control measures for MRF Operations.
Assess MRF Operations concerns or issues and implement appropriate action.
Ensure all persons involved comply with reasonable health and safety instruction in connection with MRF Operations.
The MRF Operations ganger has the primary duty to ensure workers and other persons are not exposed to health and safety risks arising from MRF Operations.
Acknowledgement of role in actioning reasonable Workplace Health & Safety obligations in connection with MRF Operations.
Open contractor or visitor induction

Contractor or visitor induction

Contractor or visitor
Reason
- audit
- work inspection
- service plant
- supply plant
- remove plant
- supply materials
- remove materials
- view process
Acknowledgement of role in actioning reasonable Workplace Health & Safety obligations in connection with MRF Operations.
Open tool box talk
Tool box talk

Tool box talk

Open pre-sorting facility
MRF Pre-sorting facility

Mixed material is loaded on to the in-feed conveyor with a loader from where it is control fed to the bounce conveyors. The bounce conveyors separate the paper from the bottles and cans.

The paper mix is then conveyed to the screen drum trommel which removes fine particles including glass, plastic and dirt and delivers it to a bin under the screen. The paper is conveyed from the screen drum trommel and passes a picking station to allow plastic film or other unwanted waste to be removed by hand from the mix. Paper is then delivered to the paper bunker where it will be fed into the baler for automatic bailing.

The mixed waste stream (bottles, cans, etc) passes from the bottom side of the bounce conveyors to the to MRF plant infeed conveyor via C6, C7 and C8.
Open plant operation and control
Plant operation and control

The plant is operated from a control panel located adjacent to C7. There are two modes of operation:
1. AUTO mode is the normal mode of operation for use when processing material. When using this mode of operation items of plant will start automatically, according to the programmed sequence.
2. MANUAL mode is used for test running single items of plant when maintenance duties are being carried out. DO NOT use this mode of operation while processing material through the plant as no interlocking or control mechanisms are operational.

To switch between AUTO and MANUAL modes a switch is located on the main control panel.

Power to the plant must be isolated prior to maintenance of any item of plant using the main isolator and motor isolators.
AUTO mode - sequence start

1. Ensure plant is clear of any person in potential danger from moving machinery.
2. Turn Man/AUTO switch to AUTO
3. Press 'Sequence start'

A loud alarm will ring to indicate the plant is about to start in the following order:
1. C8 | 2. C7 | 3. C6 | 4. C9 | 5. C5 | 6. Trommel | 7. C4 | 8. C3R | 9. C3L | 10. C2 | 11. C1

While running, if any item of the plant is stopped all of the items of the plant will be stopped. Restart can be achieved by pushing sequence start. Items of plant may stop because of: current overload; emergency stop being pushed; sequence stop being pushed.
Open conveyors
Conveyors

Nip points hazard from moving belt with potential at rollers, return idlers and side skirts for personal injury.

Fire hazard from belt tracking off centre. If belts wears against frame for an extended period heat will be generated which may cause a fire.

Ensure conveyor is operated with tail, idler and side skirt guards in place.

Guards to be removed only when conveyor is isolated from power.

Guards to be removed by the Ganger or as determined by the Ganger.

Ensure belt is tracking online before loading with material.
Open conveyor belt tensioning
Conveyor belt tensioning

Belt location at head roller

Belt tracking for belt location is achieved by packing under the head pulley bearings. This is done when the conveyor is manufactured. If adjustment is required follow the following guidelines:
1. To move the belt to the left, pack under the left hand side (LHS) bearing block.
2. To move the belt to the right, pack under the right hand side.
3. Packers should provide equivalent support to the original bearing housing, otherwise the bearing housing may become overstressed and fracture.

Belt location at the tail pulley

Belt tracking for belt location is achieved by adjusting the tail roller belt tensioners. If adjustment is required follow the following guidelines:
1. To move the belt to the left, either extend the RHS tensioner or retract the LHS tensioner.
2. To move the belt to the right, either extend the LHS tensioner or retract the RHS tensioner.

The choice as to extend or retract the opposite side tensioner is subject to the belt tension. Belt tension should:
be set evenly across the belt width
provide consistent drive on the head roller
be firm to deflection when pushed by hand on the underside of the belt
not induce significant additional current draw from the motor
Open screen drum trommel
Screen drum trommel

Nip points hazard from moving drum with potential at support wheels and end travel wheel for personal injury.

Ensure trommel is operated with side and end guards in place.

Guards to be removed only when isolated from power.

Guards to be removed by the Ganger or as determined by the Ganger.
Health and safety concern:
Risk to health and safety
TBT attendee:

Materials Recovery Facility

Day
Permanent staff members on shift:
- Jim Johnson
- Mahana Tai
- Harry Ware
- George Pau
- Wasa Teaurere
- Tau Tokerau
- Rangi Tutavake
- not listed
List permanent staff member:
Position(s) covered by labour hire
- Baler
- Loader driver
- Forklift driver
- Leadinghand
- Pre-sort 1
- Pre-sort 2
- Paper and Cardboard 1
- Paper and Cardboard 2
- Glass
- Milk and mixed plastic
- Clear and mixed plastic
- HSR
New labour hire personnel are permitted to work after demonstration of work station tasks.

General Pre-start

Turn on bay lights
Test run plant prior to start up
Check guards on all machinery
Check compressor oil level
Clean down cyclone sock
Check cyclone operation
Check fans
Check hydraulic power pack oil level
Check hydraulic hoses and rams for leaks and damage
Open evacuation siren monthly check
Check operation of evacuation siren

Housekeeping

Clean down air intake on cyclone fan
Blow down walkways, plant, handrails and stairs
Tidy smoko room and toilets
Clean outdoor areas including gutters

General Close

Ensure all conveyors are clear
Drain air from compressor
Check drip feed oil level
Turn off bay lights and lock MRF

Pre-sort - P1 conveyor

P1 conveyor

In-feed conveyor

1200 mm wide flat belt with plate x 7300 mm conveyor system.
Last conveyor to start in auto sequence start mode.
P1 conveyor will stop and restart automatically. An auto stop will occur when the photo-electric eye in the chute ahead of the P1 is blocked by material, indicating excessive material being fed to the bounce conveyor. Once the beam is clear, P1 conveyor will automatically restart to allow continued feed of material to the plant.
Open parts installed during shift
P1 parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of P1 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of P1 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of P1 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of P1 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Pre-sort - P2A conveyor

P2A conveyor

Incline belt to the Pre-sort

1500mm wide troughed belt with idlers x 7500 mm variable speed electric drive conveyor system.
10th conveyor to start in auto sequence start mode.
Increasing the electrical frequency increases the speed of the conveyor. The preset standard frequency for all machinery as manufactured is 50Hz. DO NOT increase frequency in excess of 80Hz or below 25Hz, otherwise damage to motors through overloading or overheating may occur.
Open parts installed during shift
P2A conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of P2A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of P2A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of P2A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of P2A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Pre-sort - P2B conveyor

P2B conveyor

Pre-sort
9th conveyor to start in auto sequence start mode.
Increasing the electrical frequency increases the speed of the conveyor. The preset standard frequency for all machinery as manufactured is 50Hz. DO NOT increase frequency in excess of 80Hz or below 25Hz, otherwise damage to motors through overloading or overheating may occur.
Open parts installed during shift
P2B conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of P2B conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of P2B conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of P2B conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of P2B conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Pre-sort - P3BL conveyor

P3BL conveyor

Bounce conveyor

1800 mm wide flat belt with beater x 6000 mm conveyor system with left hand drive.
8th to start in auto sequence start mode.
Increasing the electrical frequency increases the speed of the conveyor and/or for altering bounce frequency. The preset standard frequency for all machinery as manufactured is 50Hz. DO NOT increase frequency in excess of 80Hz or below 25Hz, otherwise damage to motors through overloading or overheating may occur.
Open parts installed during shift
P3BL conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of P3BL conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of P3BL conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of P3BL conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of P3BL conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Pre-sort - P3BR conveyor

P3BR conveyor

Bounce conveyor

1800 mm wide flat belt with beater x 6000 mm conveyor system with right hand drive.
8th to start in auto sequence start mode.
Increasing the electrical frequency increases the speed of the conveyor and/or for altering bounce frequency. The preset standard frequency for all machinery as manufactured is 50Hz. DO NOT increase frequency in excess of 80Hz or below 25Hz, otherwise damage to motors through overloading or overheating may occur.
Open parts installed during shift
P3BR conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of P3BR conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of P3BR conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of P3BR conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of P3BR conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open training plan and log book

Training plan and log book

Training plan and log book
All personnel must be inducted by theoretical and practical demonstration prior to being permitted to carry out tasks for MRF Operations.
Trainee acknowledgement of training and induction in connection with MRF Operations.

Pre-sort - P4 conveyor

P4 conveyor

Conveyor to screen drum trommel

900 mm wide troughed belt with idlers x 7000 mm conveyor system.
7th to start in auto sequence start mode.
Open parts installed during shift
P4 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of P4 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of P4 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of P4 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of P4 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Pre-sort - P10 - Screen drum trommel

P10 - Screen drum trommel

Monitor screen drum trommel for blockages.
6th to start in auto sequence start mode.
Increasing the electrical frequency increases the speed of the screen drum trommel. The preset standard frequency for all machinery as manufactured is 50Hz. DO NOT increase frequency in excess of 80Hz or below 25Hz, otherwise damage to motors through overloading or overheating may occur.
All wheels in the trommel drum are sealed for life bearings and as a result do not require greasing.
Open parts installed during shift
P10 - Screen drum trommel parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check drum for blockage and damage
Keep areas clean around rotating drum
Check all guards are in place
Overall operative condition of P10 - screen drum trommel plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Grease bearings on support wheels
Check operation of longitudinal wheel and that it is free of foreign material
Check gearbox is running smoothly and quietly
Check bolts holding bearings are tight
Check felt seal is sealing correctly and free of damage
Check and blow out electric motor
Overall operative condition of P10 - screen drum trommel plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Pre-sort - P5 conveyor

P5 conveyor

5th to start in auto sequence start mode.
Open parts installed during shift
P5 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of P5 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of P5 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of P5 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of P5 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Pre-sort - P9 conveyor

P9 conveyor

To paper bunker

900 mm wide troughed belt with idlers x 7000 mm conveyor system.
1st to start in auto sequence start mode.
Open parts installed during shift
P9 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of P9 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of P9 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of P9 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of P9 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Pre-sort - P6 conveyor

P6 conveyor

Bottom of bounce conveyor to P7

900 mm wide troughed belt with idlers x 5700 mm conveyor system.
4rd to start in auto sequence start mode.
Open parts installed during shift
P6 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of P6 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of P6 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of P6 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of P6 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Pre-sort - P7 conveyor

P7 conveyor

Conveyor to P8

600 mm wide troughed belt with idlers x 9200 mm conveyor system.
3rd to start in auto sequence start mode.
Open parts installed during shift
P7 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of P7 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of P7 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of P7 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of P7 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Pre-sort - P8 conveyor

P8 conveyor

To M1 conveyor

600 mm wide troughed belt with idlers x 11000 mm conveyor system.
2nd to start in auto sequence start mode.
Open parts installed during shift
P8 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of P8 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of P8 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of P8 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of P8 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M1 conveyor

M1 conveyor

Incline in-feed conveyor
Open parts installed during shift
M1 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M1 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M1 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M1 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M1 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M3 magnetic trommel

M3 magnetic trommel

Open parts installed during shift
M3 - Magnetic trommel conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check drum for blockages and keep clean
Grease bearings and support wheels
Check bolts holding bearings are tight
Check gearbox is running smoothly and quiet
Check operation of longitudinal support wheel and that it is free of debris
Check felt seal is sealing and not damaged
Clean Trommel and steel can chute
Overall operative condition of M3 magnetic trommel plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Grease bearings on support wheels
Check operation of longitudinal wheel and that it is free of foreign material
Check gearbox is running smoothly and quietly
Check bolts holding bearings are tight
Check felt seal is sealing correctly and free of damage
Check and blow out electric motor
Overall operative condition of M3 magnetic trommel plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M4A conveyor

M4A conveyor

Air classifier conveyor

595 mm wide x 2125 mm air classifier conveyor system
Open parts installed during shift
M4A conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M4A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M4A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M4A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M4A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M4B air classifier

M4B air classifier

Air classifier/cyclone

Air classifier separates the light components from the heavy components.
Open parts installed during shift
M4B air classifier parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check intake screens are clear of excessive paper and debris
Check cross over ducting is free of excessive paper and glass
Check all guards are in place
Overall operative condition of M4B air classifier plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Check and blow out electric motor
Blow out intake screens
Overall operative condition of M4B air classifier plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Check for damage and wear in cyclone and cross over ducting
Overall operative condition of M4B air classifier plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - 010 trash net

010 trash net

Open weekly service schedule

Weekly service schedule

Check for holes
Check attachment
Check for damage and wear
Overall operative condition of 010 trash net plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open training plan and log book

Training plan and log book

Training plan and log book
All personnel must be inducted by theoretical and practical demonstration prior to being permitted to carry out tasks for MRF Operations.
Trainee acknowledgement of training and induction in connection with MRF Operations.

Materials sort - M5 conveyor

M5 conveyor

Glass waste conveyor

600 mm wide x 5900 mm air classifier conveyor system
Open parts installed during shift
M5 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M5 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M5 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M5 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M5 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M6A perforator

M6A perforator

M6A perforator upper
Open parts installed during shift
M6A perforator parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check shafts and rotors
Check all guards are in place
Overall operative condition of M6A perforator plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Open perforator and clear teeth of debris
Check for damage and wear
Grease all bearings
Check and blow out electric motor
Overall operative condition of M6A perforator plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M6A perforator plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M6B perforator

M6B perforator

M6B perforator lower
Open parts installed during shift
M6B perforator parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check shafts and rotors
Check all guards are in place
Overall operative condition of M6B perforator plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Open perforator and clear teeth of debris
Check for damage and wear
Grease all bearings
Check and blow out electric motor
Overall operative condition of M6B perforator plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M6B perforator plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M7 conveyor

M7 conveyor

Glass sort conveyor

600 mm wide x 15200 mm conveyor system.
Open parts installed during shift
M7 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M7 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open training plan and log book

Sort conveyor training plan and log book

Sort conveyor training plan and log book
All personnel must be inducted by theoretical and practical demonstration prior to being permitted to carry out tasks for MRF Operations.
Trainee acknowledgement of training and induction in connection with MRF Operations.
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M7 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M7 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M7 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M8 conveyor

M8 conveyor

Plastic sort conveyor

600 mm wide x 15200 mm conveyor system.
Open parts installed during shift
M8 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M8 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open training plan and log book

Sort conveyor training plan and log book

Sort conveyor training plan and log book
All personnel must be inducted by theoretical and practical demonstration prior to being permitted to carry out tasks for MRF Operations.
Trainee acknowledgement of training and induction in connection with MRF Operations.
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M8 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M8 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M8 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M9A conveyor

M9A conveyor

Eddy current conveyor

865 mm wide x 5100 mm conveyor system.
Open parts installed during shift
M9A conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M9A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M9A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M9A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M9A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M9B conveyor

M9B conveyor

Eddy current conveyor

865 mm wide x 5100 mm conveyor system.
Open parts installed during shift
M9B conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M9B conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M9B conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M9B conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M9B conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M10 aluminium blower

M10 aluminium blower

Open parts installed during shift
M10 aluminium blower parts installed during shift
List:
Open daily service schedule
Check blower
Overall operative condition of M10 aluminium blower plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Blow out air intake and fan
Grease bearings
Check and blow out electric motor
Overall operative condition of M10 aluminium blower plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M11 conveyor

M11 conveyor

Waste conveyor

900 mm wide x 17400 mm conveyor system.
Open parts installed during shift
M11 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M11 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M11 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M11 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M11 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M12 conveyor

M12 conveyor

Steel can transfer conveyor

610 mm wide x 15600 mm incline conveyor system.
Open parts installed during shift
M12 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M12 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M12 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M12 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M12 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M13A conveyor

M13A conveyor

Glass transfer conveyor
Open parts installed during shift
M13A conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M13A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open training plan and log book

Sort conveyor training plan and log book

Sort conveyor training plan and log book
All personnel must be inducted by theoretical and practical demonstration prior to being permitted to carry out tasks for MRF Operations.
Trainee acknowledgement of training and induction in connection with MRF Operations.
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M13A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M13A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M13A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M13B crusher

M13B crusher

Glass crusher
Open parts installed during shift
M13B glass crusher parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check all guards are in place
Overall operative condition of M13B crusher plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open training plan and log book

Sort conveyor training plan and log book

Sort conveyor training plan and log book
All personnel must be inducted by theoretical and practical demonstration prior to being permitted to carry out tasks for MRF Operations.
Trainee acknowledgement of training and induction in connection with MRF Operations.
Open weekly service schedule

Weekly service schedule

Check chains and sprockets
Check bearings and shafts
Check for oil leaks
Check and blow out electric motor
Overall operative condition of M13B crusher plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M14A conveyor

M14A conveyor

Glass transfer conveyor
Open parts installed during shift
M14A conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M14A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open training plan and log book

Sort conveyor training plan and log book

Sort conveyor training plan and log book
All personnel must be inducted by theoretical and practical demonstration prior to being permitted to carry out tasks for MRF Operations.
Trainee acknowledgement of training and induction in connection with MRF Operations.
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M14A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M14A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M14A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M14B crusher

M14B crusher

Glass crusher
Open parts installed during shift
M14B glass crusher parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check all guards are in place
Overall operative condition of M14B crusher plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open training plan and log book

Sort conveyor training plan and log book

Sort conveyor training plan and log book
All personnel must be inducted by theoretical and practical demonstration prior to being permitted to carry out tasks for MRF Operations.
Trainee acknowledgement of training and induction in connection with MRF Operations.
Open weekly service schedule

Weekly service schedule

Check chains and sprockets
Check bearings and shafts
Check for oil leaks
Check and blow out electric motor
Overall operative condition of M14B crusher plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M15A conveyor

M15A conveyor

Glass transfer conveyor
Open parts installed during shift
M15A conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M15A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open training plan and log book

Sort conveyor training plan and log book

Sort conveyor training plan and log book
All personnel must be inducted by theoretical and practical demonstration prior to being permitted to carry out tasks for MRF Operations.
Trainee acknowledgement of training and induction in connection with MRF Operations.
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M15A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M15A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M15A conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M15B crusher

M15B crusher

Glass crusher
Open parts installed during shift
M15B glass crusher parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check all guards are in place
Overall operative condition of M15B crusher plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open training plan and log book

Sort conveyor training plan and log book

Sort conveyor training plan and log book
All personnel must be inducted by theoretical and practical demonstration prior to being permitted to carry out tasks for MRF Operations.
Trainee acknowledgement of training and induction in connection with MRF Operations.
Open weekly service schedule

Weekly service schedule

Check chains and sprockets
Check bearings and shafts
Check for oil leaks
Check and blow out electric motor
Overall operative condition of M15B crusher plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - M17 conveyor

M17 conveyor

Baler to wolverine transfer conveyor
Open parts installed during shift
M17 conveyor parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of M17 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open training plan and log book

Training plan and log book

Training plan and log book
All personnel must be inducted by theoretical and practical demonstration prior to being permitted to carry out tasks for MRF Operations.
Trainee acknowledgement of training and induction in connection with MRF Operations.
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of M17 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of M17 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of M17 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - 001 conveyor

001 conveyor

Glass fines conveyor
Open parts installed during shift
001 glass crusher parts installed during shift
List:
Open daily service schedule

Daily service schedule

Check return idlers
Check belt tracking and condition of head and tail rollers
Check all guards are in place
Overall operative condition of 001 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open weekly service schedule

Weekly service schedule

Remove build-up from around rollers and idlers
Check and blow out electric motor
Overall operative condition of 001 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open fortnightly service schedule

Fortnightly service schedule

Check gear box oil level
Check for oil leaks
Overall operative condition of 001 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)
Open monthly service schedule

Monthly service schedule

Grease head and tail bearings
Check belt for tears and rips
Check belt scrapers
Overall operative condition of 001 conveyor plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - 001 pit

Weekly service schedule - 001 pit

Check pit for water and pump out
Clean pit
Overall operative condition of 001 pit plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

Materials sort - 002 pit

Weekly service schedule - 002 pit

Check pit for water and pump out
Clean pit
Overall operative condition of 002 pit plant
Does the condition pose a risk to health and safety?
Level of risk to health and safety (detail concern)
Level of risk to health and safety (detail concern)

MRF Operations Report V1.1

Free MRF Operations Report V1.1 Checklist

Go digital today!

Convert your paper checklists into digital forms

MRF Operations

Contractor or visitor induction

Tool box talk

Materials Recovery Facility

General Pre-start

Housekeeping

General Close

P1 conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

P2A conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

P2B conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

P3BL conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

P3BR conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

Training plan and log book

P4 conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

P10 - Screen drum trommel

Daily service schedule

Weekly service schedule

P5 conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

P9 conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

P6 conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

P7 conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

P8 conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

M1 conveyor

Daily service schedule

Weekly service schedule

Fortnightly service schedule

Monthly service schedule

M3 magnetic trommel

Daily service schedule

Weekly service schedule

M4A conveyor

Daily service schedule