Title Page
JDE Work Order
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Work Order Number
Machine & Blade Information
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Unit Number
- DZ2149
- DZ2290
- DZ2291
- DZ2292
- DZ2293
- DZ2294
- DZ2295
- DZ2296
- DZ2297
- DZ2298
- DZ2299
- DZ2300
- DZ2305
- DZ2306
- EX2180
- EX2310
- EX2616
- EX8359
- EX8360
- EX8361
- EX8362
- EX8386
- EX8400
- LO1892
- LO2035
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Machine Model
- CAT - D10 / D10T2
- CAT - D11
- CAT - 854K
- CAT - 992K
- CAT - 6060
- HITACHI - EX1900-6
- LIEBHERR - R9150
- LIEBHERR - R9400
- LIEBHERR - R9600
- LIEBHERR - R9800
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SMU
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Bucket / Blade Serial Number
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Bucket / Blade Arrangement Number
Inspection Details & Sign Off
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Once inspection is completed a work order to rectify any defects found must be captured in JDE so it can be planned in to be repaired.
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Conducted on
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Inspection Conducted By
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Supervisor Reviewed
Inspection Items & Measurements
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Select Machine Model
- CAT - D10 / D10T2
- CAT - D11
- CAT - 854K
- CAT - 992K
- CAT - 6060
- HITACHI - EX1900-6
- LIEBHERR - R9150
- LIEBHERR - R9400
- LIEBHERR - R9600
- LIEBHERR - R9800
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Below inspection is based on arrangement number 576-4925 for D11 machines.
Please ensure all measurements are taken & recorded as per the diagrams supplied.
Front Wear Package
Right Hand (R) Measurements
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Take photo of wear package section being measured
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R1 (mm)
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R2 (mm)
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R3 (mm)
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R4 (mm)
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R5 (mm)
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R6 (mm)
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Are any repairs required to the RH front wear package?
Right Hand Centre (RC) Measurements
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Take photo of wear package section being measured
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RC1 (mm)
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RC2 (mm)
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RC3 (mm)
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RC4 (mm)
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RC5 (mm)
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RC6 (mm)
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RC7 (mm)
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RC8 (mm)
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RC9 (mm)
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Are any repairs required to the RC front wear package?
Left Hand Centre (LC) Measurements
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Take photo of wear package section being measured
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LC1 (mm)
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LC2 (mm)
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LC3 (mm)
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LC4 (mm)
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LC5 (mm)
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LC6 (mm)
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LC7 (mm)
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LC8 (mm)
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LC9 (mm)
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Are any repairs required to the LC front wear package?
Left Hand (L) Measurements
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Take photo of wear package section being measured
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L1 (mm)
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L2 (mm)
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L3 (mm)
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L4 (mm)
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L5 (mm)
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L6 (mm)
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Are any repairs required to the LH front wear package?
Right Hand Shroud Wear Package
Right Hand Shroud Measurements - External
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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Are any repairs required to the RH shroud external wear package?
Right Hand Shroud Measurements - Internal
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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Are any repairs required to the RH shroud internal wear package?
Left Hand Shroud Wear Package
Left Hand Shroud Measurements - External
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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Are any repairs required to the LH shroud external wear package?
Left Hand Shroud Measurements - Internal
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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Are any repairs required to the LH shroud internal wear package?
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Below inspection is based on arrangement number 491-8144 for D10 / D10T2 machines.
Please ensure all measurements are taken & recorded as per the diagrams supplied.
Front Wear Package
Centre Measurements
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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#7 (mm)
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#8 (mm)
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#9 (mm)
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#10 (mm)
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#11 (mm)
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#12 (mm)
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Are any repairs required to the centre front wear package?
Right Hand Measurements
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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Are any repairs required to the RH front wear package?
Left Hand Measurements
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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Are any repairs required to the LH front wear package?
Right Hand Shroud Wear Package
Right Hand Shroud Measurements - External
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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Are any repairs required to the RH shroud?
Left Hand Shroud Wear Package
Left Hand Shroud Measurements - External
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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Are any repairs required to the LH shroud?
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Below inspection is based on arrangement number 337-7644 for 854K machines.
Please ensure all measurements are taken & recorded as per the diagrams supplied.
Front Wear Package
Centre Measurements
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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#7 (mm)
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#8 (mm)
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#9 (mm)
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#10 (mm)
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#11 (mm)
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#12 (mm)
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#13 (mm)
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#14 (mm)
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#15 (mm)
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Are any repairs required to the centre front wear package?
Right Hand Measurements
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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Are any repairs required to the RH front wear package?
Left Hand Measurements
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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Are any repairs required to the LH front wear package?
Right Hand Shroud Wear Package
Right Hand Shroud Measurements - External
-
-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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Are any repairs required to the RH shroud?
Left Hand Shroud Wear Package
Left Hand Shroud Measurements - External
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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Are any repairs required to the LH shroud?
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Bucket Type
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Below inspection is based on arrangement number 294-9020 Bucket GP - Coal for 992K machines.
Please ensure all measurements are taken & recorded as per the diagrams supplied.
Internal Wear Package
Right Hand Side Measurements
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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#7 (mm)
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#8 (mm)
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#9 (mm)
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#10 (mm)
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#11 (mm)
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#12 (mm)
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Are any repairs required to the RH internal wear package?
Left Hand Side Measurements
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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#7 (mm)
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#8 (mm)
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#9 (mm)
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#10 (mm)
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#11 (mm)
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#12 (mm)
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Are any repairs required to the LH internal wear package?
Right Hand Shroud Wear Package
Right Hand Shroud Measurements - External
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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Are any repairs required to the RH shroud?
Left Hand Shroud Wear Package
Left Hand Shroud Measurements - External
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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Are any repairs required to the LH shroud?
Bottom Measurements
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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#7 (mm)
-
#8 (mm)
-
#9 (mm)
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#10 (mm)
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#11 (mm)
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#12 (mm)
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Are any repairs required to the Bottom wear package?
-
Below inspection is based on arrangement number 294-8980 Bucket GP - Rock for 992K machines.
Please ensure all measurements are taken & recorded as per the diagrams supplied.
Internal Wear Package
Right Hand Side Measurements
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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#7 (mm)
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#8 (mm)
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#9 (mm)
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Are any repairs required to the RH internal wear package?
Left Hand Side Measurements
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
-
#6 (mm)
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#7 (mm)
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#8 (mm)
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#9 (mm)
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Are any repairs required to the LH internal wear package?
Right Hand Shroud Wear Package
Right Hand Shroud Measurements - External
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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Are any repairs required to the RH shroud?
Left Hand Shroud Wear Package
Left Hand Shroud Measurements - External
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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Are any repairs required to the LH shroud?
Bottom Measurements
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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#7 (mm)
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#8 (mm)
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#9 (mm)
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#10 (mm)
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#11 (mm)
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#12 (mm)
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Are any repairs required to the Bottom wear package?
-
Below inspection is based on arrangement number 13340483 for R9800 machines.
Please ensure all measurements are taken & recorded as per the diagrams supplied.
Internal Floor Wear Package
Right Hand Side Floor Measurements
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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#7 (mm)
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#8 (mm)
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#9 (mm)
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#10 (mm)
-
#11 (mm)
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#12 (mm)
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#13 (mm)
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#14 (mm)
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#15 (mm)
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#16 (mm)
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#17 (mm)
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#18 (mm)
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Are any repairs required to the RH side floor internal wear package?
Left Hand Side Floor Measurements
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Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
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#7 (mm)
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#8 (mm)
-
#9 (mm)
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#10 (mm)
-
#11 (mm)
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#12 (mm)
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#13 (mm)
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#14 (mm)
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#15 (mm)
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#16 (mm)
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#17 (mm)
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#18 (mm)
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Are any repairs required to the LH side floor internal wear package?
Right Hand Shroud Wear Package
Right Hand Shroud Measurements - External
-
-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
-
#3 (mm)
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#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
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#12 (mm)
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#13 (mm)
-
#14 (mm)
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#15 (mm)
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Are any repairs required to the RH external shroud?
Right Hand Shroud Measurements - Internal
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
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#14 (mm)
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Are any repairs required to the RH internal shroud?
Left Hand Shroud Wear Package
Left Hand Shroud Measurements - External
-
-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
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#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
#15 (mm)
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Are any repairs required to the LH external shroud?
Left Hand Shroud Measurements - Internal
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-
Take photo of wear package section being measured
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
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#12 (mm)
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#13 (mm)
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#14 (mm)
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Are any repairs required to the LH internal shroud?
Heel Block Inspection
Right Hand Heel Block Condition
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Take group photo of all heel blocks
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#1
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#2
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#3
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#4
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#5
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#6
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#7
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#8
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#9
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#10
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Are any repairs required to any of the RH side heel blocks?
Left Hand Heel Block Condition
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Take group photo of all heel blocks
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#1
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#2
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#3
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#4
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#5
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#6
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#7
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#8
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#9
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#10
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Are any repairs required to any of the LH side heel blocks?
External Floor Measurements
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#1 (mm)
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#2 (mm)
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#3 (mm)
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#4 (mm)
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#5 (mm)
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#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
#15 (mm)
-
#16 (mm)
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Are any repairs required to the external floor?
-
Below inspection is based on arrangement number 13356568 for R9600 machines.
Please ensure all measurements are taken & recorded as per the diagrams supplied.
Internal Floor Wear Package
Right Hand Side Floor Measurements
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
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#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
#15 (mm)
-
#16 (mm)
-
#17 (mm)
-
#18 (mm)
-
Are any repairs required to the RH side floor internal wear package?
Left Hand Side Floor Measurements
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
#15 (mm)
-
#16 (mm)
-
#17 (mm)
-
#18 (mm)
-
Are any repairs required to the LH side floor internal wear package?
Right Hand Shroud Wear Package
Right Hand Shroud Measurements - External
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
Are any repairs required to the RH external shroud?
Right Hand Shroud Measurements - Internal
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
Are any repairs required to the RH internal shroud?
Left Hand Shroud Wear Package
Left Hand Shroud Measurements - External
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
Are any repairs required to the LH external shroud?
Left Hand Shroud Measurements - Internal
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
Are any repairs required to the LH internal shroud?
Heel Block Inspection
Right Hand Heel Block Condition
-
Take group photo of all heel blocks
-
#1
-
#2
-
#3
-
#4
-
#5
-
#6
-
#7
-
#8
-
#9
-
Are any repairs required to any of the RH side heel blocks?
Left Hand Heel Block Condition
-
Take group photo of all heel blocks
-
#1
-
#2
-
#3
-
#4
-
#5
-
#6
-
#7
-
#8
-
#9
-
Are any repairs required to any of the LH side heel blocks?
External Floor Measurements
-
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
#15 (mm)
-
#16 (mm)
-
Are any repairs required to the external floor?
-
Below inspection is based on arrangement number 13348378 for R9400 machines.
Please ensure all measurements are taken & recorded as per the diagrams supplied.
Internal Floor Wear Package
Right Hand Side Floor Measurements
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
#15 (mm)
-
#16 (mm)
-
#17 (mm)
-
#18 (mm)
-
Are any repairs required to the RH side floor internal wear package?
Left Hand Side Floor Measurements
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
#15 (mm)
-
#16 (mm)
-
#17 (mm)
-
#18 (mm)
-
Are any repairs required to the LH side floor internal wear package?
Right Hand Shroud Wear Package
Right Hand Shroud Measurements - External
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
Are any repairs required to the RH external shroud?
Right Hand Shroud Measurements - Internal
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
Are any repairs required to the RH internal shroud?
Left Hand Shroud Wear Package
Left Hand Shroud Measurements - External
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
Are any repairs required to the LH external shroud?
Left Hand Shroud Measurements - Internal
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
Are any repairs required to the LH internal shroud?
Heel Block Inspection
Right Hand Heel Block Condition
-
Take group photo of all heel blocks
-
#1
-
#2
-
#3
-
#4
-
#5
-
#6
-
#7
-
#8
-
#9
-
Are any repairs required to any of the RH side heel blocks?
Left Hand Heel Block Condition
-
Take group photo of all heel blocks
-
#1
-
#2
-
#3
-
#4
-
#5
-
#6
-
#7
-
#8
-
#9
-
Are any repairs required to any of the LH side heel blocks?
-
Please ensure all measurements are taken & recorded as per the diagrams supplied.
Internal Floor Wear Package
Right Hand Side Floor Measurements
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
#15 (mm)
-
#16 (mm)
-
#17 (mm)
-
#18 (mm)
-
Are any repairs required to the RH side floor internal wear package?
Left Hand Side Floor Measurements
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
#15 (mm)
-
#16 (mm)
-
#17 (mm)
-
#18 (mm)
-
Are any repairs required to the LH side floor internal wear package?
Right Hand Shroud Wear Package
Right Hand Shroud Measurements - External
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
#15 (mm)
-
Are any repairs required to the RH external shroud?
Right Hand Shroud Measurements - Internal
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
Are any repairs required to the RH internal shroud?
Left Hand Shroud Wear Package
Left Hand Shroud Measurements - External
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
#15 (mm)
-
Are any repairs required to the LH external shroud?
Left Hand Shroud Measurements - Internal
-
-
Take photo of wear package section being measured
-
#1 (mm)
-
#2 (mm)
-
#3 (mm)
-
#4 (mm)
-
#5 (mm)
-
#6 (mm)
-
#7 (mm)
-
#8 (mm)
-
#9 (mm)
-
#10 (mm)
-
#11 (mm)
-
#12 (mm)
-
#13 (mm)
-
#14 (mm)
-
Are any repairs required to the LH internal shroud?
Heel Block Inspection
Right Hand Heel Block Condition
-
Take group photo of all heel blocks
-
#1
-
#2
-
#3
-
#4
-
#5
-
#6
-
Are any repairs required to any of the RH side heel blocks?
Left Hand Heel Block Condition
-
Take group photo of all heel blocks
-
#1
-
#2
-
#3
-
#4
-
#5
-
#6
-
Are any repairs required to any of the LH side heel blocks?
