Oldcastle Materials Shop Audit

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

FFE 1. Risk Assessment

• Risk Assessment being completed?

  Yes

  No

  N/A

• Evidence of T-5's and other forms of safety meetings being conducted and pertinent safety information effectively disseminated?

  Yes

  No

  N/A

• Emergency phone numbers posted near phones?

  Yes

  No

  N/A

• First Aid Kits Stocked?

  Yes

  No

  N/A

• SDS manual up to date and readily available?

  Yes

  No

  N/A

• Shop area and storage area clean and orderly?

  Yes

  No

  N/A

• Exits are identified?

  Yes

  No

  N/A

• Exits /corridors are clear, no obstruction or trip hazards?

  Yes

  No

  N/A

• Trip hazards have been eliminated (cords, hoses, etc?)

  Yes

  No

  N/A

• Traffic Flow sign posted where it can be seen by visitors?

  Yes

  No

  N/A

• Pedestrian Segregation plan in place?

  Yes

  No

  N/A

• Showers/Eyewash inspected as needed with clear access?

  Yes

  No

  N/A

FFE 9. Use of Personal Protective Equipment

• Hard Hat being used?

  Yes

  No

  N/A

• Hi-Viz Safety Vest / Shirt - being worn?

  Yes

  No

  N/A

• Safety Glasses being used?

  Yes

  No

  N/A

• Safety Toe Boots being worn?

  Yes

  No

  N/A

• Hearing protection available and used when required?

  Yes

  No

  N/A

• Face/welding shield used when required?

  Yes

  No

  N/A

• Proper gloves available and worn when required?

  Yes

  No

  N/A

FFE 3. Isolation of Operating Machinery

• Lockout / Tagout manual up to date and being used properly?

  Yes

  No

  N/A

• Steering wheel covers and other lockout equipment devices available?

  Yes

  No

  N/A

• Wheel chocks and jack stands available and used?

  Yes

  No

  N/A

• Each employee has thier own lock?

  Yes

  No

  N/A

• Stationary machines anchored to the floor.

  Yes

  No

  N/A

Electrical

• Arc Flash equipment in good condition. Gloves, hardhat with face shield, coveralls and ear plugs.

  Yes

  No

  N/A

• Document the date on the gloves.

  Yes

  No

  N/A

• Are all electrical panels, breakers and disconnect boxes identified properly and have arc flash labels?

  Yes

  No

  N/A

• No extension cords used in place of permanent wiring?

  Yes

  No

  N/A

• Electrical cords across walk-ways protected / covered?

  Yes

  No

  N/A

• Is electrical wiring free of damage and fraying?

  Yes

  No

  N/A

• All cord connected, electrically operated tools and equipment, effectively grounded?

  Yes

  No

  N/A

• Welding-leads are free of damage and excessive repairs?

  Yes

  No

  N/A

• Welding electrode insulation is fully intact?

  Yes

  No

  N/A

• Are GFCI provided on outlets around water and all extension cords?

  Yes

  No

  N/A

• 3 foot clearance around electrical boxes?

  Yes

  No

  N/A

FFE 6. Working at Heights

• All fall protection in good working condition?

  Yes

  No

  N/A

• Fall protection inspections being performed as required?

  Yes

  No

  N/A

• Sytems in place for working from heights on equipment?

  Yes

  No

  N/A

• Portable ladders being inspected monthly?

  Yes

  No

  N/A

• Portable ladders being inspected before each use?

  Yes

  No

  N/A

• Labeling / Markings on portable ladders legible?

  Yes

  No

  N/A

Stairs and Walkways

• All stairs and walkways in good working condition?

  Yes

  No

  N/A

• Are fixed vertical ladders in good condition?

  Yes

  No

  N/A

• Proper height on handrails at least 42''?

  Yes

  No

  N/A

Guards

• Are all guards in place on power handtools?

  Yes

  No

  N/A

• Barrier guards on moving machinery parts?

  Yes

  No

  N/A

• Point-of-operation and pinch points guarded?

  Yes

  No

  N/A

• Is the bench grinder in safe condition? (plate at least 1/4'' from wheel and guards in place)

  Yes

  No

  N/A

• Belts/ Pulley enclosed?

  Yes

  No

  N/A

• Light bulb guards?

  Yes

  No

  N/A

Conveyance and storage of materials under pressure.

• All compressed gas cylinders secured in safe-manner and properly capped when not in use?

  Yes

  No

  N/A

• Are oxygen clyinders stored from flammable materials and at least 25 feet from flammable gas cylinders?

  Yes

  No

  N/A

• Required inspection performed on all pressure vessels/compressors?

  Yes

  No

  N/A

• Do all high-pressure lines have the approved high-pressure clamps?

  Yes

  No

  N/A

• Is compressed air used for cleaning purposes regulated to 30 pounds?

  Yes

  No

  N/A

• Are storage areas for cylinder bottles labled, "Full" and "Empty"?

  Yes

  No

  N/A

Lifting and Hoisting

• All lifting implements such as straps, cables and chains have their load limit identified, as applicable?

  Yes

  No

  N/A

• All safety latches in place?

  Yes

  No

  N/A

• The objects the employees lift regularly weigh less than 50 lbs?

  Yes

  No

  N/A

• Lifting hoists are inspected prior to each use and beams show the load limits?

  Yes

  No

  N/A

Parts Washer

• Retractable lid mechanisms or fusible link?

  Yes

  No

  N/A

• Face shield, gloves and apron available and used?

  Yes

  No

  N/A

• Adequate ventilation?

  Yes

  No

  N/A

• No Smoking signs?

  Yes

  No

  N/A

Fire Protection/Prevention

• Smoke detectors functioning properly?

  Yes

  No

  N/A

• Are fire extinguishers strategically located?

  Yes

  No

  N/A

• Are all the fire extinguishers placed visible and accessable?

  Yes

  No

  N/A

• Monthly fire extinguishers inspection log? (Monthly punch tag best practices)

  Yes

  No

  N/A

• Are "no smoking" signs/labels posted around flammable materials?

  Yes

  No

  N/A

• Flammable liquids stored in approved safety cans and containers?

  Yes

  No

  N/A

• Containers of flammable/combustable materials stored in a flame cabinet or other isolated areas and proper signage in place?

  Yes

  No

  N/A

• Spill kit/absorbent available?

  Yes

  No

  N/A

Unsafe Behavior

• All CRH FFE's being observed/safe behavior observed during this audit?

  Yes

  No

  N/A

• No other unsafe conditions not covered in the audit.

  Yes

  No

  N/A

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