Questionnaire

Operational Basics

  • 1. Are work areas set in order and standardized (5S)?

  • 2. Is the team board updated (S/Q/D)?

  • 3. Are any deviations or substitutions correctly documented (ASAP)?

EHS

  • 4. Are chemicals stored and handled properly?

  • 5. Is waste disposed correctly (trash, recycling, oil, scrap)?

  • 6. Are tools and equipment safe, serviceable, and calibrated if applicable? (ISO 9001 Section 7.1)

Training

  • 7. Is training matrix updated and are assemblers trained for the task they are performing? (ISO 9001 Section 7.2)

  • 8. Are assemblers aware of the quality policy and relevant quality objectives? (ISO 9001 Section 7.3)

Quality

  • 9. Are in-process quality checks done correctly? (ISO 9001 Section 8.5)

  • 10. Are end-of-line quality audits done correctly? (ISO 9001 Section 8.6)

  • 11. Is the non-conforming material process correctly followed (info on red tags, no unidentified material)? (ISO 9001 Section 8.7)

Delivery

  • 12. Is the material transfer request process correctly followed (using transfer sheets only)?

  • 13. Is material presented ergonomically, not over- or under-stocked, and near point-of-use?

Cost

  • 14. Is material rework avoided (grinding, bending, tapping, etc.)?

  • 15. Are productivity deviations avoided (7 Wastes)?

Finish Audit

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