OpEx Layered Process Audit

• Date

  Date

• Auditor

Operational Basics

• 1. Are work areas set in order and standardized (5S)?

  Good

  Fair

  Poor

  N/A

• 2. Is the team board updated (S/Q/D)?

  Good

  Fair

  Poor

  N/A

• 3. Are any deviations or substitutions correctly documented (ASAP)?

  Good

  Fair

  Poor

  N/A

EHS

• 4. Are chemicals stored and handled properly?

  Good

  Fair

  Poor

  N/A

• 5. Is waste disposed correctly (trash, recycling, oil, scrap)?

  Good

  Fair

  Poor

  N/A

• 6. Are tools and equipment safe, serviceable, and calibrated if applicable? (ISO 9001 Section 7.1)

  Good

  Fair

  Poor

  N/A

Training

• 7. Is training matrix updated and are assemblers trained for the task they are performing? (ISO 9001 Section 7.2)

  Good

  Fair

  Poor

  N/A

• 8. Are assemblers aware of the quality policy and relevant quality objectives? (ISO 9001 Section 7.3)

  Good

  Fair

  Poor

  N/A

Quality

• 9. Are in-process quality checks done correctly? (ISO 9001 Section 8.5)

  Good

  Fair

  Poor

  N/A

• 10. Are end-of-line quality audits done correctly? (ISO 9001 Section 8.6)

  Good

  Fair

  Poor

  N/A

• 11. Is the non-conforming material process correctly followed (info on red tags, no unidentified material)? (ISO 9001 Section 8.7)

  Good

  Fair

  Poor

  N/A

Delivery

• 12. Is the material transfer request process correctly followed (using transfer sheets only)?

  Good

  Fair

  Poor

  N/A

• 13. Is material presented ergonomically, not over- or under-stocked, and near point-of-use?

  Good

  Fair

  Poor

  N/A

Cost

• 14. Is material rework avoided (grinding, bending, tapping, etc.)?

  Good

  Fair

  Poor

  N/A

• 15. Are productivity deviations avoided (7 Wastes)?

  Good

  Fair

  Poor

  N/A

• Overall Comments

• Sign Off

  Sign