• Is Grind Line #3 currently in operation?

  • |D| Is the DBTH Chart filled in properly? Verify Shift and Hourly Checks are current (on back of DBHC)

  • |D| Verify the PM sheet is current and filled out.

  • |D| Are T&O sheets available? Verify the print date within 3 working days.

  • |D| SPC data is collected per T&O. Assignable causes and traceability fields are filled out. Verify that there was a 10 pc. set up approval done at the last set up. (At SPC Computer press Alt+4 then use arrow keys to scroll through data list to see setup approvals.) Verify assignable causes and traceability fields been filled out.

  • |E| Are there any gages that are out of calibration?

  • |H| Scrap bins are available and being used. No pins on the floor.

  • |E| Is the standard calibration current and in good condition? Does the standard size match what was entered in the SPC system at the lapper (last machine or last machine before the hone)? Have the operator confirm this for you.

  • |E| Have the operator verify any line standards in use (i.e. DVT, Eddy Current, REC, Scale Standards, etc.)

  • |D| Verify that the catcher DBHTC is available and filled out.

  • |D| Are T&O sheets available? Verify the print date within 3 working days.

  • |E| Check to see if the T&O calls out a rake. If so, verify correct rake is in use. Make sure the rake being used is long enough to go through the entire ID of the part.

  • |E| Use of plastic insert guard between each row in loading process of parts into the carton. ( If not, Correct immediately - notify quality) This prevents nicks on the OD - A frequent customer complaint

  • |S| Are the catchers wearing blue nitrile gloves?

  • |D| Do the box labels have the job number, lot number, and shift stamp on them?

  • |S| Is there oil on the floor? Are all chemical containers properly labeled?

  • |S| Are all interlocks functioning properly? Are all Smog Hogs functioning?

  • |S| Ask the Operator: Was LOTO required to do a wheel change? AND Is barrier cream being worn to prevent dermatitis?

  • |S| Are there small range motions that occur more than 4 times/minute? Is there a rotational schedule in place? If so, is it being followed? Are lift assist devices in place and functioning?

Dock Audit

  • |E| Verify Gage condition & calibration status. Ensure Gages are working & not past due. Check the dock audit station and final inspection.

  • |D| Ensure Dock Audit file and BN-Print Rev and Drawing revision match. Ensure all specifications on BN Dock Audit are correct

  • |D| Does the current job have an approved setup (including set-up pins) in the Dock Audit database? Check the set up card at the end of the line. Verify partial tote check box has been marked.

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