Patties Foods Pty Ltd Plant Risk Assessment.

• Document No.

• Audit Title

• Site

  Select Bairnsdale Pakenham Auckland Adelaide Perth Brisbane Corporate

  • Bairnsdale
  • Pakenham
  • Auckland
  • Adelaide
  • Perth
  • Brisbane
  • Corporate

• Conducted on

  Date

• Prepared by

• Personnel

• Equipment Name?

• PAT / Serial #

• Assessment type?

  New Equipment

  Existing Equipment

  Follow Up

• Assessment Date?

  Date

Initial questions.

• What is the scope or work of the plant/equipment?

• undefined

• Is the plant/equipment designed to perform the work outlined in the scope?

  Yes

  No

  N/A

• Is the plant/equipment in good condition?

  Yes

  No

  N/A

• Has the plant/equipment been modified from its original condition?

  Yes

  No

• Likelihood

  

• Consequence

  

• Hierarchy of Controls

  

Risk Assessment Questions.

• A. Can anyone become entangled in the plant? (e.g. Hair caught in moving parts, PPE or clothing caught in moving parts)

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for completing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• B. Can anyone be crushed by or during the operation of the plant? (e.g. Material falling off the plant, plant falling over, being trapped).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for completing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• C. Can anyone be cut, stabbed or punctured? (flying objects, moving parts, pinch points).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for completing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• D. Are there any shearing hazards present? (between two moving parts).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for completing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• E. Can injuries related to friction occur? (continuous contact with moving surfaces or parts).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for completing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• F. Is there a chance that anyone can be struck by the plant/equipment, by moving parts or by items being ejected/thrown from the plant?

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• G. Can a hazardous pressure be produced? (e.g. hydraulic, pneumatic pressure).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• H. Can an electrical hazard be created? (e.g. Lack of insulation, contact with electrical conductors, poor earthing, overheard power lines).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• I. Can an explosion occur? (e.g. gas emissions, combustible dusts, flammable vapours).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• J. Can anyone using or near the plant slip, trip or fall? (e.g. uneven surfaces, falls from heights, tripping hazards).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• K. Are there manual handling hazards associated with the plant? (e.g. poor posture, repetitive movements, awkward positions, strained movements).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• L. Are there ergonomic hazards associated with control of the plant? (e.g. difficult to understand controls, inappropriate colouring, function not identified).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• M. Can anyone be suffocated? (e.g. lack of oxygen, contaminated atmosphere).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• N. Does operation of the plant cause extreme thermal temperature changes? (e.g. fire, burns through conduction, convection, cryogenic burns).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• O. Can certain weather hazards create a hazard? (e.g. hypothermia, heat stroke, wet conditions).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for completing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective actions status?

  Completed

  Not completed

  in progress

  Ongoing

• P. Does vibration of the plant create a hazard? (e.g. plant becomes unstable, causes physical problems for the operator).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• Q. Can the plant emit toxic fumes or vapours? (e.g. exhaust fumes, chemicals).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• R. Does the plant emit radiation? (e.g. X-rays, EMR, Laser).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Completion date?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• S. Can operation of the plant create dust? (e.g. explosive atmosphere, breathing hazard, reduced visibility).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Date for completion?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• T. Can the plant become unstable during operation? (e.g. working on uneven ground, shifting load).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Date for completion?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• U. Could loss of load occur? (e.g. failure of ropes/slings, overloading, entanglement in surrounding structures).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for completing control measures/corrective actions?

• undefined

• Date for completion?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• V. Is there anything in the surrounding environment that may produce a hazard? (e.g. Power lines, low ceilings, other plant, MHE, third party traffic, pedestrians).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Date for completion?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• W. Can chemicals create a hazard? (e.g. Leaking from plant, splashing, explosions).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Date for completion?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• X. Are there any other hazards generated by or created during the use of the plant or any attachments?

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Date for completion?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

Occupational hygiene.

• Y. Is there a noise hazard associated with the operation of the plant/equipment?

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Date for completion?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

• Z. Is there risk associated with lighting? (e.g. poor visibility due to position of lighting, globes blown).

  Safe

  At Risk

  N/A

• Risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Control measures?

• undefined

• Corrective Actions?

• undefined

• Residual risk rating?

  Extreme

  High

  Medium

  Low

  N/A

• Person responsible for implementing control measures/corrective actions?

• undefined

• Date for completion?

  Date

• Corrective action status?

  Completed

  Not completed

  in progress

  Ongoing

Additional Images of Plant

• Add media

  Media

Sign Off

• Signature

  Sign